HOOKE ROAD BXG.8922-S Bastion Bronco Front Bumper with LED Lights and D rings User Manual

HOOKE ROAD BXG.8922-S Bastion Bronco Front Bumper with LED Lights and D rings

Contents

ACC Bracket

| Connecting Bracket

---|---
Bumper

License Plate Bracket

| Stainless Steel Sheet

The Sensor Bracket

| D-rings

4| Button Head Socket Cap Bolts Screws| M6*16|

4| Button Head Socket Cap Bolts Screws| M6*16|

8| Button Head Socket Cap Bolts Screws| M4*16|

10| Split Lock Washer| D12|

10| Flat Washer| M12302|
2| Flat Washer| M8201.5|
7| Flat Washer| M6161.5|
4| Flat Washer| M6161|
2| Flange Hex Lock Nuts| M8|
4| Flange Hex Lock Nuts| M6|

4| Flange Hex Lock Nuts| M6| ***
3| Flanged Hex Nylon Lock Nut| M6|
4| Rubber Stopper| 182|

---|---|---|---
6| Cable Ties| |

1| Double Sided Tape| |

8| Wire Connectors| | ****

Tools required

a. Drive Socket Ratchet Wrench;
b. 3mm, 4mm ,5mm Hex Bit Socket;
c. 10mm, 13mm, 15mm,18mm Wrench;
d. 18mm Shallow Socket;

Installation time

About 2 hours, 2-3 people may be needed. Installation time may differ according to your mechanical skill level.
(PLEASE VERIFY ALL PARTS ARE PRESENT AND READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION!)
To view the electronic version (BXG.8922-S), please scan the QR code.

Installation instruction

REMOVAL OF FACTORY STEEL BUMPER
Step 1: Begin by removing the front plastic d-ring guards. Using a screwdriver or push pin remover, remove the (2) pins on the bottom and (2) near the top of the d-ring mount.

Pull the top half away from the bronco and set to the side. Repeat for the other side.

Step 2: Using a 15mm socket, loosen the (3) bolts on each side. Note: When you do this, the bumper can become free from the vehicle and can fall. Ensure you have another person holding it, or the bumper secure to prevent falling and injury.

Step 3: Once all bolts are loose, remove the plug for the fog lights and front sensors if equipped. This is located at the back end of to the grill on the driver side.

Step 4: Once unplugged, remove all (6) bumper bolts and d-rings mounts. Set bumper face down off to the side.

Step 5: Remove the rubber/plastic shroud under the grill by pulling the tabs on the shroud away (up/down) from vehicle while pulling the shroud from the vehicle.

Step 6: If you do not have adaptive cruise control, remove the plastic cover by pushing the clip on the top down while pulling away from Bronco, and set off to the side.
Note: If you have adaptive cruise control, you will need to relocate the module using our bumper to retain, please look the step 17.

Step 7: Reach behind each bumper mount on the frame rail and remove the factory nut plate.

Step 8: If equipped with sensors, remove the main bumper brackets from the backside of the bumper using a 13mm socket, remove the (4) hex head bolts.

Step 9: Next, using a T40 torn bit, remove the (6) bolts securing the mount in place. Once removed, gently separate mount from bumper, and set off to the side.

Step 10: To remove the wire harness, using a flat head screwdriver or pin puller, remove all the retaining clips securing the harness to the bumper.

Step 11: To remove the sensors, spread the two tabs on the sensor bezel and gently pull up on the sensor. Make sure that the rubber ring around the sensor head remains on the sensor.

Step 12: Cut the Double Sided Tape and glue it into the stainless steel sheet.
At last, put the stainless steel sheet into the bumper, press it for a while.

Step 13: Remove the original car ACC (Accessory) and disconnect the wiring, then install it into the ACC bracket with the Button Head Socket Cap Bolts Screws (M625), Flat Washer (M616*1.5), Flanged Hex Nylon Lock Nut (M6).

Step 14: Then, install the ACC bracket into the bumper with the Button Head Socket Cap Bolts Screws (M616), Flat Washer (M616*1.5), Flange Hex Lock Nuts (M6).

Step 15: Lay the factory wire harness across the bumper lining up the sensor to the corresponding holes. running the wire harness though the bumper’s structure. Install the sensor into your bumper with the Button Head Socket Cap Bolts Screws (M4*16).First put the rubber stopper into the sensor, and then install the bracket of the sensor. You can use the cable ties to fix the wire harness on the top of the ACC bracket.

Step 16: Install the connecting bracket first, but you only need tighten up in the outside holes. Use the Hex Bolts (M1235), Split Lock Washer (D12), Flat Washer (M1230*2). Don’t tighten up bolts.

Step 17: With assistance, lift the bumper to the vehicle and loosely secure it using the provided M12 hardware with a 18mm shallow socket. Ensure the wiring is not being pinched between the bumper and vehicle. Adjust the bumper up/down as necessary to sit even. There should be no large gaps between the bumper/wings and vehicle. Finish securing hardware when bumper is adjusted as desired.

Note: Assistance is required to prevent injury and damage to the product and vehicle.

Step 18: Finally, to install the license plate bracket into the bumper. Use the M8*20 Button Head Socket Cap Bolts Screws group.

(2) M820 Button Head Socket Cap Bolts Screws
(2) M820*1.5 Flat Washer
(2) MB Flange Hex Lock Nuts

Step 19: Install the D-rings into the bumper and recover those wire harness.
Step 20:
The installation is complete. We hope you enjoy a wonderful off-road life with this quality Hooke Road product!

Attention

1. The product parts in this instruction may differ slightly from the actual product contents but generally does not affect the installation of the product.
2. Please feel free to contact your distributor if you have any kind of question about your purchase.

Customer Support

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