HOOKE ROAD BXG.8923-S Bastion Bronco Rear Bumper Installation Guide
- March 11, 2024
- HOOKE ROAD
Table of Contents
HOOKE ROAD BXG.8923-S Bastion Bronco Rear Bumper Installation Guide
Tools required:
| Qty | Part Name | Size(mm) | Picture |
|---|---|---|---|
| 4 | Hex Bolt | M12*45 | |
| 4 | Split Lock Washer | D12 | |
| 4 | Flat Washer | M121.530 | 
8| Button Head Socket Cap Bolts Screws| M416|
4| Socket Head Cap Screws| M616|
4| Split Lock Washer| D6|
4| Flat Washer| M6161| 
4| Flange Hex Lock Nuts| M6|
1| Double Sided Tape| |
6| Cable Ties| | 
a. 10mm, 18mm, 19mm Wrench;
b. Push pin remover tool;
c. Electrical tape;
d. 2.5mm L-Key Wrench
Installation time
About 2 hours, 2-3 people may be needed. Installation time may differ according to your mechanical skill level.
(PLEASE VERIFY ALL PARTS ARE PRESENT ANDREADINSTRUCTIONSCAREFULLY BEFORE STARTING INSTALLATION!)
To view the electronic version (BXG.8923-S), please scan the QR code.
Installation instruction:
Step 1: Unplug the factory bumper from the Bronco. Located the small
plugs just to the rear of wheel wells on each side of the bumper.
Step 2: Using a 13mm Socket, unbolt the side bumper supports on each side
of the bumper just outside of the frame rails.
Step 3: Remove the lower four bumper bolts using 18mm Socket.
Note: When you do this, the bumper can become free from the vehicle and
can fall. Ensure you have another person holding it, or the bumper secure to
prevent falling and injury.
Step 4: Once bumper is removed, lay on soft surface face down. Unclip the
license plate light by squeezing the plug and pulling away from the bumper
Step 5: Remove the thirteen bolts holding the three center brackets using
a 13mm socket.
Step 6: Using a push pin removal tool, remove point where the wire
harness is connected to the bumper or brackets.
Step 7: Remove the two center sensors from the sensor bezels by spreading
the two tabs on the bezels and pull the sensor up.
Step 8: To remove the outer sensor, spread the tabs on the inner gray
sensor bezel to release the senor, and once removed, squeeze the same tab
while pulling the face of the bezel on the outside to release the bezel from
the white cage.
Step 9: Lean the bumper forward, and while pulling the face of sensor
bezel from the outside of the bumper, squeeze the two tabs on the bezel near
the bumper to the remove the bezel.
Step 10: Carefully. Pull the wire harness away to be used on you new
bumper. You are now done with the removal of your bronco bumper
Step 11: Install the left & right extension part into the bumper with the
Socket Head Cap Screws (M616), Split Lock Washer (D6), Flat Washer (M6161),
Flange Hex Lock Nuts (M6).
Step 12: Lay the factory wire harness across the bumper lining up the
sensor to the corresponding holes. running the wire harness though the
bumper’s structure. Install the sensor into your bumper with the Button Head
Socket Cap Bolts Screws (M416). First put the rubber stopper into the sensor,
and then install the bracket of the sensor.
Step 13: Cut the Double Sided Tape and glue it into the stainless steel
sheet. At last, put the stainless steel sheet into the bumper, press it for a
while.
Step 14: Lift up the bumper into the vehicle frame. Install the bumper
with the Hex Bolt (M1245), Flat Washer (M121.5*30), Split Lock Washer (D12),
Hex Nuts (M12). (Can also be installed with factory bolts).
Step 15: Install the D-rings into the bumper.
Step 16: The installation is complete. We hope you enjoy a wonderful off-
road life with this quality Hooke Road product!
Attention:
- 1.The product parts in this instruction may differ slightly from the actual product contents but generally does not affect the installation of the product.
- Please feel free to contact your distributor if you have any kind of question about your purchase.
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