BRExhaust 167507 Ford Direct Fit Replacement Exhaust System Instruction Manual

BRExhaust 167507 Ford Direct Fit Replacement Exhaust System

Product Information

The product is an exhaust system kit, identified by the part number 106-0705. It includes various components numbered from 1 to 6, as listed in the bill of materials. The kit is designed to replace the OEM exhaust system of a vehicle.

Product Usage Instructions

• Step 1: Before installation, disconnect the vehicle’s battery to prevent electrical accidents and reset the computer if applicable. Remove the existing exhaust system, only removing the parts that will be replaced. Clean the existing flange using a wire brush for proper sealing.
• Step 2: Attach item 3 to the existing isolator and exhaust using item 1 and item 2.
• Step 3: Attach item 4 to item 3 using item 1.
• Step 4: Attach item 6 to the vehicle and item 4 using item 5.
• Step 5: Connect the slip fit joint on item 6 with the provided clamps.
• Step 6: Ensure that the new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
• Step 7: Tighten all clamps starting from the rear of the vehicle. Do not exceed 30 ft-lb when tightening the clamp. After driving 50 miles, check all clamps and retighten if necessary.

Warning

When working on, under, or around any vehicle, exercise caution. Allow the vehicle’s exhaust system to cool before removal to avoid severe burns. If working without a lift, consult the vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Failure to follow safety measures could result in serious injury or death. BRExhaust recommends professional installation for all products. For technical support, contact 1-800-631-7271. BRExhaust address: 1901 Corporate Ctr, Oceanside, CA 92056

For more information , visit www.brexhaust.com.

Cut to Fit Installation Instructions

Design Style 1: Cut to Fit Intermediate Pipe

1. Attach item 1 to the existing exhaust.
2. Attach item 3 to the existing isolators.
3. Cut item 2 4 longer than the distance between the installed parts to allow for a 2 overlap for each slip fit. Cutting the part too short may increase the likelihood of leaks.

Design Style 2: Cut to Fit Inlet

1. Attach item 3 to the existing isolators.
2. Attach item 2 to item 3.
3. Cut item 2 2 longer than the distance between item 2 and the OEM part to allow for a 2 overlap. Cutting the part too short may increase the likelihood of leaks.

Design Style 3: Cut to Fit Tail Pipe

1. Attach item 1 to the existing isolators.
2. Attach item 3 to the existing isolators.

Warning

When working on, under, or around any vehicle, exercise caution. Allow the vehicle’s exhaust system to  cool before removal to avoid severe burns. If working without a lift, consult the vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Failure to follow safety measures could result in serious injury or death. BRExhaust recommends professional installation for all products. For technical support, contact 1-800-631-7271. BRExhaust address: 1901 Corporate Ctr, Oceanside, CA 92056

For more information, visit www.brexhaust.com.

INSTALLATION INSTRUCTIONS

BILL OF MATERIALS

1. 167507
2. 169448
3. 169295
4. 169514
5. 169503
6. 169296

• STEP 1: ( Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean existing flange with a wire brush to ensure proper sealing.

• STEP 2
  Attach item 3 to existing isolator and exhaust with item 1 and item 2

• STEP 3
  Attach itm 4 to item 3 with item 1

• STEP 4
  Attach item 6 to vehicle and item 4 with item 5

• STEP 5
  Connect slip fit joint on item 6 with clamps provided

• STEP 6
  Ensure new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.

• STEP 7
  Tighten all clamps starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

WARNING

When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed

CUT TO FIT INSTALLATION INSTRUCTIONS

DESIGN TABLE

• DESIGN STYLE 1: CUT TO FIT INTERMEDIATE PIPE
• DESIGN STYLE 2: CUT TO FIT INLET
• DESIGN STYLE 3: CUT TO FIT TAIL PIPE

MATCH PURCHASED KIT’S CUT TO FIT DESIGN TO GRAPHIC IN DESIGN TABLE

DESIGN STYLE 1

• STEP 1  Attach item 1 to existing exhaust
• STEP 2  Attach item 3 to existing isolators
• S TEP 3  Cut item 2 4” longer than the distance between the installed parts, this will allow for a 2” overlap for each slip fit (cutting part too short will increase likelihood of leaks)

DESIGN STYLE 2

• STEP 1 Attach item 3 to existing isolators
• STEP  Attach item 2 to item 3
• STEP 3  Cut item 2 2” longer than the distance between item 2 and OEM part, this will allow for a 2” overlap (cutting part too short will increase likelihood of leaks

DESIGN STYLE 3

• STEP 1: Attach item 1 to existing isolators
• STEP 2 : Attach item 3 to existing isolators

Technical Support: 1-800-631-7271BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056

www.brexhaust.com

BRExhaust recommends professional installation for all products

References

• MagnaFlow Exhaust, Mufflers & Cat Converters - Quality. Power. Sound.

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