DELTECH FITNESS DF950 Cable Crossover Machine Instruction Manual

DELTECH FITNESS DF950 Cable Crossover Machine Instruction Manual

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*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE 888-258-0533

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*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE 888-258-0533

BASE ASSEMBLY

TOOLS REQUIRED:
METRIC WRENCHES OR SOCKET SET

Some components may be pre-installed from the factory

(NOTE: THE NUTS USED ON THIS BENCH ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) PLEASE SEE BACK PAGE

(NOTE: THIS DIAGRAM ONLY SHOWS ONE SIDE OF THE CABLE CROSS OVER MACHINE ASSEMBLY. PLEASE ASSEMBLE BOTH SIDES AT THE SAME TIME)

START BY SLIDING RUBBER SHOES “ PP ” OVER SHORT BASE FOOT “ S ” AND LONG BASE FOOT “ R ”.

ATTACH SMALL BASE FOOT “S” TO BASE FLANGE “F” ON THE SIDE THE TOP HOLES ARE CLOSE TO. TO DO THIS, PUT M12 X 70 BOLT “AA” THROUGH M12 WASHER “GG”, THROUGH TRIANGLE FLANGE “G”, THROUGH SMALL BASE FOOT “S” INTO THE BASE FLANGE “F” FOLLOWED BY ANOTHER WASHER AND M12 LOCKNUT “EE”. ONLY GET LOCKNUT HAND TIGHT FOR NOW.

ATTACH LARGE BASE FOOT “R” TO THE OTHER SIDE OF BASE FLANGE “F” USING THE TRIANGLE FLANGE AND WASHERS JUST LIKE THE SMALL BASE FOOT. AGAIN ONLY GET NUTS HAND TIGHT FOR NOW TO COMPLETE THE BASE ASSEMBLY.

REPEAT LAST THREE STEPS FOR THE OTHER SIDE OF THE MACHINE.

FRAME ASSEMBLY

SET INSIDE SUPPORT TUBE “D” ON TOP OF LONG BASE FOOT “ R” AND ALIGN THE HOLES WITH THOSE OF THE TRIANGLE FLANGE AND BASE FLANGE. USING M12X70 BOLTS “AA” M12 WASHERS AND M12 LOCKNUT ATTACH TUBE “D” TO BASE ASSEMBLY. AGAIN, ONLY GET NUTS HAND TIGHT FOR NOW.

SET OUTSIDE SUPPORT TUBE “E” ON TOP OF SHORT BASE FOOT “ S” AND ALIGN THE HOLES WITH THOSE OF THE TRIANGLE FLANGE AND BASE FLANGE. USING M12X70 BOLTS “AA” M12 WASHERS AND M12 LOCKNUT ATTACH TUBE “D” TO BASE ASSEMBLY. AGAIN, ONLY GET NUTS HAND TIGHT FOR NOW.

REPEAT FOR THE OTHER SIDE

DOUBLE PULLEY ASSEMBLY

NOTE: DOUBLE PULLEY ASSEMBLY MAY BE ASSEMBLED FROM THE FACTORY

INSTALL BUSHINGS “II” INTO PULLEY FRAME “H”

PRESS REDUCERS “M” INTO HEIGHT SLELCTOR “I”

SCREW THE PULL PIN KNOB “L” INTO THE BARREL FOUR TURNS

ATTACH DOUBLE PULLEY FLANGE “H” TO HEIGHT SELECTOR “I” WITH M12X 85MM BOLT “DD” USING M12 WASHERS “GG” AND M12 NUT “EE”. USING A WRENCH TIGHTEN THIS NUT UNTIL IT IS SNUG BUT ALSO LOOSE ENOUGH THAT THE PULLEY FLANGE CAN STILL ROTATE FREELY.

ONLY INSTALL THE BOTTOM PULLEY INTO THE DOUBLE PULLEY FLALNGE. USE THE SHORT M10 BOLT “CC” M10 WASHERS “HH” AND LOCKNUT “FF”. AGAIN USE A WRENCH TO GET IT SNUG.

REPEAT FOR OTHER DOUBLE PULLEY ASSEMBELY.

LOW PULLEY ASSEMBLY

SLIDE DOUBLE PULLEY ASSEMBLY OVER INSIDE SUPPORT TUBE AND LOCK IN PLACE WITH THE PULL PIN

USING BOLTS “BB”, WASHERS “HH” AND NUTS “FF” ATTACH THE LOWER PULLEY BRACKETS “C” TO THE INSIDE SUPPORT TUBE. USE BOLT “CC” , M10 WASHERS AND LOCKNUT TO INSTALL PULLEY “MM”. GET TIGHT WITH WRENCH.

REPEAT FOR OTHER SIDE.

TOP SUPPORT ASSEMBLY

ASSEMBLE THE TOP POST ASSEBELY ON THE GROUND BEFORE ATTACHING IT TO THE CABLE CROSS OVER MACHINE.

SLIDE HANDLE GRIPS “RR” ONTO PULL UP BAR “B”. PLACE PULL UP BAR CLAMP PLATES “JJ” ON THE GROUND.

SET MIDDLE POST “U” AND SIDE POSTS “T” ON CLAMP PLATES “J” THEN POKE M12X70 BOLT “AA” THROUGH WASHER “GG” INTO PULL UP BAR “B” INTO THE TUBES “U” AND “T”.

INSTALL CLAMP PLATES “J” ON TO THE BOLTS AND ATTACH WASHERS “HH” AND NUTS “JJ”. GET TIGHT WITH A WRENCH.

MAIN FRAME ASSEMBLY

NOTE: THE FOLLOWING STEP WILL REQUIRE TWO PEOPLE

ATTACH THE SUPPORT PLATES “K” TO THE FRONT OF THE MACHINE WITH THE M12X70 “AA” BOLTS, “GG” WASHERS, AND “EE” NUTS. GET NUTS HAND TIGHT.

NEXT ALIGN THE TWO SIDES OF THE CABLE CROSSOVER MACHINE USING THE TOP SUPPORT ASSEMBELY AND BOLT IT ON HAND TIGHT.

• DO NOT ATTACH BACK SUPPORT PLATE YET.

STACK ASSEMBLY

SCREW THE STACK PULLEY BRACKET “W” INTO THE M12 NUT HALF WAY INTO THE SELECTOR ROD “P” THEN TIGHTEN THE NUT DOWN ONTO THE SELECTOR ROD HAND TIGHT TO LOCK IT INTO PLACE TEMPORARILY.

SLIDE THE SELECTOR ROD “P” INTO THE TOP PLATE “Q” AND LIGN UP THE HOLE IN THE MIDDLE OF THE PLATE WITH THE TOP HOLE OF THE SELECTOR ROD.

USE A HAMMER TO DRIVE THE SPRING PIN “LL”, CHAMFER SIDE FIRST, FLUSH INTO THE TOP PLATE “Q”

START BY SLIDING THE CHROME RODS “O” THROUGH THE RUBBER STOPS “V” AND INTO THE BASE OF THE MACHINE.

ONE AT A TIME, SLIDE WEIGHT PLATES “N” FROM THE TOP DOWN THE RODS AND LET THEM REST AT THE BOTTOM

SLIDE TOP PLATE “Q” ON LAST FOLLOWED BY TUBE “A”. INSERT SHORT M10 “SS” BOLTS THROUGH WASHERS “HH” INTO SUPPORT “A” THREAD INTO CHROME RODS “O” UNTIL THEY ARE SNUG BUT NOT TIGHT

UPPER PULLEY FRAME

FIGURE 1: POKE M12X70 BOLTS “AA” THORUGH “HH” WASHER THROUGH FRONT PLATE “K” INTO ROD SUPPORT “A”

REMOVE ALL NUTS AND WASHERS (GG,EE) BUT LEAVE THE BOLTS IN

FIGURE 2: SLIDE BACK SUPPORT PLATE “K” ONTO THE BOLTS AND SECURE WITH M12 WASHERS AND NUTS. DO NOT TIGHTEN NUTS AT THIS TIME

REPEAT ON OTHER SIDE.

CABLE ROUTING REFRENCE SHEET

NOTE: SUPPORT PLATE (K) IS INVISIBLE FOR CLARITY. SUPPORT PLATE (K) MUST BE INSTALLED BEFORE PULLEYS AND CABLE.

THIS PAGE IS A REFRENCE GUIDE TO COME BACK TO. THIS GUIDE OUTLINES THE ORDER OF PULLEY AND CABLE INSTALL.

PLEASE STUDY AND FLIP TO THE NEXT PAGE

PULLEYS 1, 2 & 3

LOOP THE CABLE UNDER PULLEY “1” AND INSTALL THE PULLEY USING THE SHORT M10 BOLT “CC” AND LOCKNUT “FF”. USE A WRENCH TO GET IT SNUG.

FEED THE CABLE THROUGH THE SLOT IN SIDE TOP POST “T” OVER PULLEYS “2” AND “3”.

CAREFULLY INSTALL PULLEYS “2” AND “3” WITH BOLTS “BB”, WASHERS “HH” AND LOCKNUT “FF”. MAKE SURE THE CABLE STAYS IN THE GROOVE OF THE PULLEYS.

FEED THE BOLT SIDE OF CABLE “NN” DOWN THROUGH ROD SUPPORT “A” TOWARD THE STACK AND PULL OUT THE SLACK TO KEEP THE CABLE SEATED IN THE PULLEY GROOVES

PULLEY 4

FEED THE CABLE UNDER PULLEY “4” AND INSTALL PULLEY INTO STACK PULLEY BRACKET WITH M10 BOLT “CC”, WASHERS “HH” AND NUT “FF”.

FEED THE CABLE BACK UP THROUGH ROD SUPPORT “A” THEN ROUTE IT UP AND OVER THE ROD SUPPORT

FEED THE CABLE OUT THE BOTTOM OF THE TOP FRAME. PULL THE SLACK OUT

UPPER PULLEY FRAME

LOOP THE CABLE OVER PULLEY “5” THEN SLIDE THE PULLEY FROM BELOW UP INTO PLACE. ATTACH WITH BOLT “BB” WASHERS “HH” AND NUT “FF”

REPEAT THE SAME STEP FOR PULLEY “6”.

INSPECT ALL PULLEYS TO MAKE SURE THE CABLE IS IN THE GROOVE OF THE PULLEYS

FINISHED CABLE ASSEMBELY

NEXT THREAD THE CABLE UNDER PULLEY “7” IN TOWARD THE INSIDE TUBE, THEN UP

INSPECT ALL PULLEYS TO MAKE SURE THE CABLE IS IN THE GROOVE

FINAL CABLE ADJUSTMENT

MAKE SURE THE CABLE HAS NOT FALLELN OFF OF ANY PULLEYS. THE CABLE MUST BE ON EACH PULLEY CORRECTLY TO GET PROPER TENSION.

ONCE TENSION IS SET, TIGHTEN SET SCREWS “TT” TO KEEP IT IN PLACE.

CABLES STRETCH OVER TIME, YOU MAY NEED TO TIGHTEN THE CABLE IN THE FUTURE TO KEEP THE TENSION CORRECT.

ONCE THE CABLE IS WORN OUT, REPLACEMENT CABLES CAN BE ORDERED FROM OUR WEBSITE DELTECHFITNESS.COM

USE

SELECT THE WEIGHT YOU WANT TO WORKOUT WITH, WITH THE SELECTOR PIN “QQ”.

CLIP ON WORKOUT ACCESSORIES LIKE THE INCLUDED HANDLE GRIPS “OO” WITH SNAP HOOKS “KK” AND GET TO WORK.

THE LOCKNUT GUIDE

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