ROADSAFE BT025-D Auxiliary Battery Box Instructions
- June 13, 2024
- ROADSAFE
Table of Contents
ROADSAFE BT025-D Auxiliary Battery Box
Product Information
The product is an Auxiliary Battery Box designed for Toyota Hilux SR5 vehicles with model year 2005 onwards. The product code for this specific model is BT025-D.
The Battery Tray is capable of fitting up to an N70zz 12-inch case battery or a 120AH size 4×4 battery.
The package includes the following components:
- 6 x 6mm bolts & nuts
- 3 x washers
- 3 x 4mm bolts & nuts
- 3 x 10mm Thick Spacers
- 1 x Battery Hold Down with J Hooks
Product Usage Instructions
- Start by assembling the bottom plate using 3 x 6mm bolts.
- Next, assemble the top bracket using 3 x 4mm bolts & nuts.
- Place the battery tray into the desired position.
- Mark the holes and carefully drill them, making sure not to drill into the tire.
- Since the tub liner is not hard against the inner wheel arch, you need to use hole-saw 20mm holes in the tub liner and place 10mm thick spacers between the plate and inner wheel arch.
- Tighten the 3 x 6mm bolts, washers & nuts into place.
- Undo the existing bolts in the sports bar and re-use them to fix the bracket at the top of the box.
- Sit the battery into the tray.
- Place the battery hold down on the top inner corner of the battery.
- Insert the J hooks into the corner holes in the battery tray and through the hold down.
- Tighten the J hooks until the battery is firmly in place.
For any further inquiries or assistance, you can contact roadsafe.com.au, a division of Specialist Wholesalers Pty. Ltd. Their contact information is as follows:
ABN: 64 163 280 279
VIC PH: 03 8687 1700
QLD PH: 07 3737 7420
Email: sales@roadsafe.com.au
INSTALLATION
- Assemble the bottom plate using 3 x 6mm bolts. Then assemble top bracket using 3 x 4mm bolts & nuts and place battery tray into desired position.
- Mark holes and drill, being careful not to drill into the tyre. Because the tub liner is not hard against the inner wheel arch, you need to hole-saw 20mm holes in the tub liner and use 10mm thick spacers between the plate and inner wheel arch. Then tighten 3 x 6mm bolts, washers & nuts into place.
- Undo the existing bolts in sports bar and re-use to fix bracket at the top of the box.
- Sit battery into tray and place battery hold down on the top inner corner of the battery. Put J hooks into the corner holes in the battery tray and through the hold down. Then tighten until battery is firmly in place.
A division of Specialist Wholesalers Pty. Ltd. ABN 64 163 280 279 roadsafe.com.au VIC PH: 03 8687 1700 | QLD PH: 07 3737 7420 | Email: sales@roadsafe.com.au
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>