maXpeedingrods F-250 Air Spring Kit Super Duty Installation Guide

maXpeedingrods F-250 Air Spring Kit Super Duty

AIR SPRING BAG KIT LIST

Mounting brackets

Air Spring Bag and Airline

All Hardware kits

AIR SPRING BAG KIT LIST

All Hardware kits

PRE-INSTALLATION NOTICE

• This product will not increase the load capacity of your vehicle.
• Do not exceed the manufacturer’s recommended weight limit.
• The installation process may require drilling, professional installation is recommended to ensure personal safety.
• All modifications must be installed by qualified personnel and in compliance with your local modification regulations.

INSTALLATION GUIDE

ASSEMBLING THE AIR SPRING

NOTE:
The driver side and the passenger side are assembled differently. Please refer to the picture above.

REMOVING THE JOUNCE BUMPER AND PLACING THE ASSEMBLY ON THE AXLE

STEP 1.
Raise the vehicle and support it using safety stands so that the axle can be safely dropped away from the frame and the air spring assemblies can be put into position between the axle and frame. Remove the wheels.

STEP 2.
Unbolt and remove the jounce bumper from the frame.

STEP 3.
If necessary, remove the harness retainer from the frame rail to make more room for the upper bracket.

STEP 4.
If the truck frame has an aftermarket fifth-wheel hitch, you need to remove the outer plate.

STEP 5.
Instil the upper bracket. Attach the upper bracket A (1 of the Air spring bag kit list) to the frame with a bolt. Lock it with washers and a nut.

NOTE:

1. If the truck frame has an aftermarket fifth-wheel hitch, you need to remove the outer plate before drilling a 1/2″ hole.
2. If the truck does not have a fifth-wheel hitch, the bolt and washer can be installed directly in the slot.

STEP 6.
Install the L-bracket (C)of the Air spring bag kit list) to the upper side of the driver-side bracket and lock it.

NOTE:
One side of the L bracket needs to be in place of the harness clip.

STEP 7.
Place the assembly on the axle.

INSTALLING THE UPPER BRACKET

STEP 1.
Install the spacer (7 of the Air spring bag kit list) between the frame and the upper bracket. At the same time, the spacer is passed through the bolt and inserted into the jounce bumper hole. The driver’s side and the passenger’s side are the same way.

STEP 2.
Push the axle up so that the upper mounting bracket B (2 of the Air spring bag kit list) can be bolted to the previous bracket (1 of the Air spring bag kit list ). Then tighten the nuts.

INSTALLINGTHELOWERBRACKET

STEP 1.
Adjust the assembly so that the air spring is perpendicular to the bottom and top mounting brackets without twisting. Make sure the lower bracket is seated on the jounce bumper strike plate.

STEP 2.
Install the lower mounting bracket (3 of the Air spring bag kit list) with U-bolt (12 of the Air spring bag kit list) to the leaf spring. Then tighten the bolts with nuts and washers.

STEP 3.
Install the fastening block (4 of the Air spring bag kit list) to the axle. Then tighten the bolts with nuts and washers.

NOTE:
Do not pinch the brake line between the carriage bolt and the axle.

STEP 4.
Make sure the nuts on the lower mounting cups are tight.

STEP 5.
Install the wire clamp (9 of the Air spring bag kit list) to the lower bracket to keep the emergency brake line away from the air spring bag.

NOTE:
The wire clamp is only installed on the driver’s side.

STEP 6.
You may be able to tie the wire harness and ABS line with a zip tie, so it doesn’t rub against anything.

INSTALLING THE HEAT SHIELD

STEP 1.
Install the heat shield to the exhaust port where it is closest to the passenger’s side air spring.

NOTE:
Must slide the airline protective sleeve over the airline near the exhaust port.

INSTALLING THE AIRLINES

STEP 1.
Cut the air line appropriately and push the hose into the fitting then pull back and make sure it’s locked in place.

STEP 2.
Install the inflatable valve in a selected location, usually on the license plate at the rear of the vehicle.

CHECK AIR TIGHTNESS
Put some air into the air spring bag, then spray a soapy solution on all connections and valves while checking for exiting air bubbles.

INSTALLATION COMPLETED

WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov.

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