universal douglas LRKC24-40L8xx-U LED Retrofit Kit Instruction Manual

INSTALLATION INSTRUCTIONS
LED RETROFIT KIT
14050200 Rev A

SAFETY WARNINGS

IMPORTANT SAFETY INFORMATION

DANGER
Risk of shock. Disconnect power before installation.
WARNING
Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaire electrical systems. If not qualified, do not attempt installation. The product must be installed in accordance with NEC or your local electrical code. If you are not familiar with these codes and requirements, contact a qualified electrician.
WARNING
Risk of fire or electric shock. To prevent wiring damage or abrasion, do not expose wires to the edge of sheet metal or any other sharp objects.
WARNING
Risk of fire or electric shock. Check the existing wiring for damage before Installing the upgrade kit. Do not install if existing wires are damaged.
WARNING
Risk of fire or electric shock. Luminaire wiring and electrical parts may be damaged when drilling for the installation of the LED upgrade kit. Check for enclosed wiring and components.
SUITABLE FOR DRY LOCATIONS.
NOT FOR USE WITH PHASE CUT DIMMERS.
WARNING
Risk of fire or electric shock. Install this kit only in luminaires that have the construction features and dimensions shown in the photographs and/ or drawings.
Only the holes indicated in the photographs or drawings may be made or altered as a result of the kit installation. Do not leave any other holes open in a wiring enclosure or electrical component.
NOTE
THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED AUTHORITIES HAVING JURISDICTION.

UNPACKING THE KIT **

**

Supplied Components
(2) EVERLINE LED Lensed Module/Light Bars
(1) EVERLINE Driver
(1) BT-LRT-B Bluetooth Controller
(1) Black and White Driver Input Extension Wires
(1) Red and Blue Driver Output Extension Wires
(3) Screws supplied per 4’ Light Bar
(2) Driver Screws (Serrated Washer)
(2) Connectors (Orange 3-Position)
(2) Connectors (Red, 2-Position)
(1) Relamp label

Minimum Dimensions
For installation in a 2’x4’ luminaire, the following minimum dimensions apply:

• 3” deep pan
• 3” wide minimum wiring compartment
• 43” minimum length to accommodate 4’ light bars;

SUITABLE LUMINAIRE TYPES

LRKC24-40L8xx-U
LRKC24-46L8xx-U
LRKC24-60L8xx-U
LRKC24-70L8xx-U| • 2×4 Troffers: Lensed or parabolic, Type IC or Type Non-IC, 40°C max ambient, requires minimum 3“ depth. One kit per 2×4 troffer luminaire.
• 4ft or 8ft vapor-tight, lensed, minimum 4” depth and 6.5” width, 40°C max ambient, one kit per vapor-tight luminaire.
•4ft or 8ft Striplight: Non-lensed, (minimum wiring compartment dimensions 2.5” depth and 4” width), 25°C max ambient, one LRKC24 per 4ft, one or two LRKC24 per 8ft strip light

INSTALLATION

Step 1 : Disconnect power to the fixture.

Step 2: 2×4 luminaire installations, locate latches on the lens frame, and release. Swing the lens frame open and carefully allow the lens to hang open as shown in Figure 1.

NOTE: For vapor tights and lensed wraparound installations, remove the lens and set it aside.
NOTE: For striplight and non-lensed wraparound installations go to Step 3.
Step 3: Remove existing linear fluorescent tubes as shown in Figure 2. Dispose of tubes per local regulations.
Step 4: Remove the wiring compartment to access the existing ballast and set it aside. See Figure 3.

Step 5 : Cut the leads from the ballast to the socket housing on both ends of the fixture as shown in Figure 4.
NOTE: Cut the leads at the socket housing as short as possible. Push the leads back behind the lamp holder housing or cap any exposed leads. Lampholders may be removed but require the removal of lamp holder leads.
Step 6: Cut the leads from the input power to the ballast. See Figure 5.

NOTE: Cut leads at the ballast leaving as much length as possible to facilitate the installation of the driver. Strip wires as necessary
Step 7: Remove ballast by unscrewing it from the fixture and dispose of it properly per local regulations. See Figure 6

Step 8: Locate a flat area on the fixture within the wiring compartment to mount the driver. The driver must set flush with the fixture for proper thermal management. Install the driver where possible using existing crow’s feet or mounting holes, and the provided two drill point screws with serrated heads. Ensure the driver is properly grounded. See Figure 7.

NOTE: For striplight mounting, it is recommended to minimize exposed blue and red light bar leads to 3”
Step 9: Position the light bar approximately at the centerline of existing lamp sockets and center between the sockets as shown in Figure 8. For striplight fixtures, position the lamps on the wiring compartment cover.

Step 10 Once positioned, secure the light bar to the fixture with the (6) provided self-tapping screws as shown in Figure 9. Repeat for additional light bars.
CAUTION: Magnets are temporary for ease of installation. Do not complete retrofit installation without securing screws (3 per lamp).
Step 11: Recommended mounting pattern. See Figure 10.

Step 12: Connect red leads from both light bars to the loose red lead wire with the supplied orange 3position connector by pushing into the open slot. Repeat for blue leads. See Figure 11.

Step 13: Connect red and blue lead wires to the correct driver contacts as indicated on the driver label. Connect the BT-LRT-B leads to the aux power and dimming control leads. See Figure 12.

Place the BT-LRT-B in the fixture adjacent to the light bars and route its harness so that it can exit out the end of the ballast cover.
Step 14 Prepare input power leads by stripping 1/4”. Connect power lead wires to the correct driver contacts as indicated on the driver label. See Figure 13

NOTE: If the existing black-and-white lead wires are too short to reach the new driver position, an extension can be created using the provided black- and-white leads and red two-position connector.
Step 15 Replace the wiring compartment cover. The dress light bar leads under the cover. Take care not to pinch red and blue leads between the cover and fixture.
Step 16 Place relamp label at a visible location in the fixture. Close or replace the lens and secure latches or other fastening means.

Wiring Diagram

BT-LRT-B Positioning
To allow for optimal Bluetooth communication, the BTLRT-B must not be enclosed within or shielded by metal. The ideal positioning is close to the center of the luminaire.
Step 1: Disconnect power to the fixture. Remove the lens and set aside it. Remove and dispose of fluorescent lamps per local regulations.

Step 2 : Remove the wiring compartment cover/gear tray cover from the luminaire housing (Figures 2 and 3). Cut the input power leads to the ballast (white and black) as close as possible leaving as much length as possible to facilitate installation of the kit (Figure 4). Cut the leads to the lamp holders as close to the lamp holder socket housing as possible (Figure 5). Do not remove lamp holders. Remove and dispose of the existing ballast according to local regulations.

Step 3 : Install the LED driver onto the top side of the gear tray and connect the line and neutral to the input terminals of the driver and the dimming leads, if provided, to the dimming terminals of the driver as shown in the wiring diagram on page 3 of these instructions and in accordance with the National Electrical Code (NFPA 70). Install the light bars to the bottom side of the gear tray and secure them with sheet metal screws. When installing the kit into a 4ft vapor tight the light bars should be installed side to side. When installing the kit in an 8ft vapor tight the light bars should be installed end to end. When mounting the light bars tuck the output leads as necessary into the light bar housing to reduce the amount of slack (Figure 11). Connect the blue and red leads of the light bars to the LED driver LED output (red and blue terminals) according to the wiring diagram shown on page 3 of these instructions.

Step 4: Mount the parent light bar to the wiring compartment/gear tray cover and secure it with the provided sheet metal screws. When installing a two-light bar kit (LRKB24 series model), mount the light bars end-to-end in an 8ft vapor-tight housing (Figure 9) and side by side in a 4ft vapor-tight housing (Figure 10). When mounting the light bars end-to-end, tuck as much of the output leads as necessary into the light bar housing channel (Figure 11) before mounting the light bar to the wiring compartment/ gear tray cover to reduce the amount of slack (Figure 12).

Step 5: Place the wiring compartment cover/gear tray cover with attached light bars back onto the luminaire housing and secure it in place. Place the lens back onto the fixture housing and secure it in place with the luminaire’s latches.

www.universaldouglas.com | Rev. 3/14/22

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