DORMAN 924-732 Door Lock Cylinder Instruction Manual

DORMAN 924-732 Door Lock Cylinder

Product Specifications

• Part Number: 924-732
• Product Name: Ignition Lock Cylinder
• Parts Included:
  • 1 x Housing
  • 1 x Cylinder
  • 1 x Housing Cover Gasket
  • 1 x Positioning Pin
  • 1 x Cylinder Cover Assembly
  • 1 x Torsional Spring
  • 1 x Trapdoor
  • 1 x Cylinder Cover Trapdoor Pin
  • 1 x Big Spring
  • 1 x Small Spring
  • 5 x Tumbler 1/2/3/4/5
  • 1 x Tumbler Spring Retainer
  • 1 x Grease

Product Usage Instructions

Step 1: Determine Key Cut Depth

• Determine the key cut depth corresponding to the appropriate tumbler (#1-5) as shown in Figure 1. Note down the key cut depths in the order of stations.

Step 2: Assembly

• Refer to the provided diagram and insert the tumbler springs (10) and appropriate tumblers (9) into the designated slots on the cylinder (2).

FAQ

• Q: Do I need special tools to install the ignition lock cylinder?
• A: It is recommended to refer to the shop manual for specific tools required for installation. Basic tools like screwdrivers may be needed.
• Q: Can I install the ignition lock cylinder myself?
• A: If you have the necessary skills and tools, you can install the ignition lock cylinder yourself. However, if unsure, it is best to seek the help of a qualified technician.

ATTENTION: Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualified technician. Pay special attention to all cautions and warnings included in the shop manual. Read and follow all instructions carefully.

REMOVAL/INSTALL OF IGNITION LOCK CYLINDER

• Various Ford Models 2017–1996

PLEASE WEAR SAFETY GLASSES!

Parts Included

Disclaimer
Even though every attempt is made to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance requirements may apply to your motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that your work is performed under such standards and that you do not disable any motor vehicle safety features.

Assembly

• STEP 1: Determine the key cut depth that corresponds to the appropriate tumbler (#1-5) (refer to Figure 1). Write down the key cut depths, in terms of the depth code, not the actual measurements of the depths, in the following order:

Station 1| Station 2| Station 3| Station 4| Station 5| Station 6| Station 7| Station 8
---|---|---|---|---|---|---|---
 |  |  |  |  |  | X| X

• STEP 2: Insert the small spring (8) and then the positioning pin (5) into the groove located in the housing (1).

• STEP 3: Insert tumbler springs (10) and appropriate tumblers (9) into the slots located on the cylinder (2).

• STEP 4: Insert the key and verify that the tumblers (9) sit flush with the cylinder (2) outer surface. Apply grease (12) to the tumbler slots and insert it into the housing (1).
• STEP 5: Rotate the cylinder (2) within the housing (1) several times to ensure the grease (12) is distributed uniformly.
• STEP 6: Place the big spring (7) in the hole in the cylinder (2) and then install the trap door (6).

• STEP 7: Remove the key and snap the housing cover (3) over the housing (1). Bend the four tabs on the housing cover (3) inwards towards the centre of the housing (1).

Removal Instructions

• STEP 1: If the vehicle is equipped with PATS (Passive Anti-Theft System), remove the original e-clip retainer (11) and remove the lever offset and PATS sensor.

• STEP 2: Insert the key and turn to the RUN or ACC position. Using a suitable tool, press the release pin through the access hole while pulling out the lock cylinder assembly.

• STEP 3: To perform installation, follow the above steps in reverse.

We appreciate your opinions regarding this product!

• Please call our Technical Assistant with any challenges or suggestions regarding the installation or operation of this product. 1-800-523-2492

©2019 Dorman Products, Inc. No reproductions in whole or in part without prior written approval.

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