DSE2160 Input / Output Expansion Module Installation Guide
- July 27, 2024
- DSE
Table of Contents
DEEP SEA ELECTRONICS
DSE2160 Installation Instructions
053-268
ISSUE 1
DSE2160 Input / Output Expansion Module
This document details the installation requirements of the DSE2160 Input and
Output Expansion Module and is part of the DSEGenset® range of products.
The DSE2160 Input and Output Expansion module is designed to enhance the input
capabilities of supported DSE modules. The module offers 8 Digital
Input/Outputs, 6 Digital Inputs and 2 Analogue inputs. The configuration of
the expansion module is done within the host module’s configuration. The only
configuration applied to DSE2160 is the selection of the ID switch to match
the host module’s configuration.
CONTROLS AND INDICATION
STATUS LED
The Status LED indicates the operating state of the module.
| Status LED | Condition |
|---|---|
| Off | Module is not powered. |
| Red Flashing | Module is powered but there is no communication. |
| Red Constant | Module is powered and communication is working. |
ID SWITCH
The DSENet ID Rotary Selector selects the communication ID that the module
uses for DSENet or the source address that the module uses for CAN, as it is
capable of being connected to multiple DSE2160 modules/devices at the same
time.
The DSENet® ID rotary switch must be operated using an isolated adjustment
tool.
NOTE: The DSENet® ID be set to be a unique number compared to any other DSE2160. The DSENet® ID of the DSE2160 does not interfere with the DSENet® ID of any other type of expansion module. For instance it’s OK to have a DSE2160 with a DSENet® ID of 1 and a DSE2170 with a DSENet® ID of 1.
POWER SUPPLY REQUIREMENTS
| Description | Specification |
|---|---|
| Minimum Supply Voltage | 8 V continuous |
| Cranking Dropouts | Able to survive 0 V for 50 ms providing the supply was at |
least greater than 10 V for 2 seconds before the dropout and recovers to 5 V
afterwards.
Maximum Supply Voltage| 35 V continuous (60 V protection)
Reverse Polarity Protection| -35 V continuous
Maximum Operating Current| 190 mA at 12 V
90 mA at 24 V
Maximum Standby Current| 110 mA at 12 V
50 mA at 24 V
USER CONNECTIONS
DC SUPPLY, DSENET® & RS485
| Pin No| Description| Cable Size| Notes
---|---|---|---|---
| 1| DC Plant Supply Input (Negative)| 2.5 mm²
AWG 13| Connect to ground where applicable.
2| DC Plant Supply Input (Positive)| 2.5 mm²
AWG 13| Supplies the module and Digital Outputs
| 3| DSENet® Expansion Screen| Shield| Use only 120 W CAN or RS485 approved
cable
4| DSENet® Expansion A| 0.5 mm²
AWG 20
5| DSENet® Expansion B| 0.5 mm²
AWG 20
CAN| 6| CAN Screen| Shield| Use only 120 W CAN or RS485 approved cable
7| CAN H| 0.5 mm² AWG 20
8| CAN L| 0.5 mm²
AWG 20
DIGITAL INPUT/OUTPUTS
| Pin No| Description| Cable Size| Notes
---|---|---|---|---
| 9| Digital Input/Output A| 1.0mm²
AWG 18| When configured as a digital output, switches module supply positive
or negative depending on configuration.
When configured as digital input, switch to negative.
10| Digital Input/Output B| 1.0mm²
AWG 18
11| Digital Input/Output C| 1.0mm²
AWG 18
12| Digital Input/Output D| 1.0mm²
AWG 18
13| Digital Input/Output E| 1.0mm²
AWG 18
14| Digital Input/Output F| 1.0mm²
AWG 18
15| Digital Input/Output G| 1.0mm²
AWG 18
16| Digital Input/Output H| 1.0mm²
AWG 18
DIGITAL INPUTS
NOTE: DC Input A (Terminal 17) offers various modes of input.
- Digital input mode: Functions similarly to Connector B (Terminals 10-16).
- Pulse counting mode: Primarily designed for tallying the output generated by gas meters and similar devices.
- Frequency measurement mode: Enables the measurement of frequencies ranging from 5Hz to 10kHz.
| Pin No| Description| Cable Size| Notes
---|---|---|---|---
| 17| Digital/High Frequency Input A| 1.0mm²
AWG 18| Switch to negative.
18| Digital Input B| 1.0mm²
AWG 18
19| Digital Input C| 1.0mm²
AWG 18
20| Digital Input D| 1.0mm²
AWG 18
21| Digital Input E| 1.0mm²
AWG 18
22| Digital Input F| 1.0mm²
AWG 18
ANALOGUE INPUTS
NOTE: It is VERY important that terminals 24 and 26 (sensor common) are connected to an earth point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to the sensor bodies. This connection MUST NOT be used to provide an earth connection for other terminals or devices. The simplest way to achieve this is to run a SEPARATE earth connection from the system earth star point to terminal 24 and 26 directly, and not use this earth for other connections.
NOTE: If PTFE insulating tape is used on the sensor thread when using earth return sensors, ensure not to insulate the entire thread, as this prevents the sensor body from being earthed via the engine block.
| Pin No| Description| Cable Size| Notes
---|---|---|---|---
| 23| Analogue Input A| 0.5 mm²
AWG 20| Connect to the output of the sensor.
24| Analogue Input A Return| 0.5 mm²
AWG 20| Ground return feed for Analogue Input A.
25| Analogue Input B| 0.5mm²
AWG 20| Connect to the output of the sensor.
26| Analogue Input B Return| 0.5 mm²
AWG 20| Ground return feed for Analogue Input B.
REQUIREMENTS FOR UL
| Specification | Description |
|---|---|
| Screw Terminal Tightening Torque | ● 4.5 lb-in (0.5 Nm) |
| Conductors | ● Terminals suitable for connection of conductor size 13 AWG to 20 |
AWG (0.5 mm² to 2.5 mm²).
● Conductor protection must be provided in accordance with NFPA 70, Article
240 (USA).
● Low voltage circuits (35 V or less) must be supplied from the engine
starting battery or an isolated secondary circuit and protected by a Listed
fuse rated max. 2A.
● The communication, sensor, and/or battery derived circuit conductors shall
be separated and secured to maintain at least ¼” (6 mm) separation from the
generator and mains connected circuit conductors unless all conductors are
rated 600 V or greater.
● Use only copper conductors rated for a minimum operating temperature of 158
°F (70 °C).
Communication Circuits| ● Must be connected to communication circuits of UL
Listed equipment (if working to UL requirements).
DC Output| ● The current pilot duty of the DC outputs is not rated.
● The DC outputs must not be used for control of a fuel safety valve.
Mounting| ● The device shall be installed within an unventilated Type 1
enclosure minimum, or ventilated Type 1 enclosure minimum provided with
filters to maintain a pollution degree 2 or controlled environment.
● For flat surface mounting in Type 1 Enclosure Type rating provided with
filters to maintain a pollution degree 2 or controlled environment.
Surrounding air temperature -22 ºF to +158 ºF (-30 ºC to +70 ºC).
DIMENSIONS AND MOUNTING
| Parameter | Specification |
|---|---|
| Overall size | 120 mm x 75 mm x 31.5 mm (4.72 ” x 2.95 ” x 1.24 ”) |
| Weight | 200 g ( 0.44 lb) |
| Mounting type | DIN rail or chassis mounting |
| Din rail type | EN 50022 35mm type only |
| Mounting holes | M4 clearance |
| Mounting hole centres | 108 mm x 63 mm (4.25” x 2.48 ”) |
TYPICAL WIRING DIAGRAM
NOTE: A larger version of the Typical Wiring Diagram is available in the product’s operator manual, refer to DSE Publication: 057-361 DSE2160 Operator Manual available from www.deepseaelectronics.com for more information.
NOTE 1. THESE GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK, AND MUST BE
TO THE SENSOR BODIES.
NOTE 2. THE 2 FLEXIBLE INPUTS ARE INDIVIDUALLY CONFIGURABLE AS VE DIGITAL
INPUT OR RESISTIVE INPUT
NOTE 3. IF THE MODULE IS FIRST OR LAST UNIT ON THE LINK, IT MUST BE
FITTED WITH A 120 OHM TERMINATION RESISTOR ACROSS TERMINALS A AND B FOR DSENET
OR HAND L FOR CAN.
NOTE 4. THE 8 DIGITAL INPUT/OUTPUTS ARE INDIVIDUALLY CONFIGURABLE AS VE
DIGITAL INPUT, VE DIGITAL OUTPUT. OR +VE DIGITAL OUTPUT.
Deep Sea Electronics Ltd.
Tel:+44 (0)1723 890099
Email: support@deepseaelectronics.com
Web: www.deepseaelectronics.com
Deep Sea Electronics Inc.
Tel: +1 (815) 316 8706
Email: support@deepseaelectronics.com
Web: www.deepseaelectronics.com