BRExhaust 167702 Direct-Fit Exhaust Kit Instruction Manual

BRExhaust 167702 Direct-Fit Exhaust Kit

Product Information

• Product Name: Exhaust System
• Part Number: 106-0195
• Manufacturer: BRExhaust
• Installation Instructions: Cut to Fit Installation

Billing of Materials:

• 1: Part Number 167702
• 2: Part Number 169325
• 3: Part Number 167961
• 4: Part Number 167962

Design Styles:

1. Cut to Fit Intermediate Pipe
2. Cut to Fit Inlet
3. Cut to Fit Tail Pipe

Manufacturer’s Address:

BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056

Technical Support: 1-800-631-7271

Website: www.brexhaust.com

Product Usage Instructions

General Instructions:

• Disconnect the vehicle’s battery before removing the OEM exhaust system to prevent electrical accidents and reset the computer if applicable.
• Remove only the parts that will be replaced.
• Clean the existing flange with a wire brush to ensure proper sealing.
• Ensure the new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
• Tighten all clamps and bolts starting from the rear of the vehicle. Do not exceed 30 ft-lb when tightening clamps. Check all clamps after 50 miles and retighten if necessary.

Cut to Fit Design Style 1 – Intermediate Pipe:

1. Attach item 1 to the existing exhaust.
2. Attach item 3 to the existing isolators.
3. Cut item 2 4 longer than the distance between the installed parts. This will allow for a 2 overlap for each slip fit. Cutting the part too short will increase the likelihood of leaks.

Cut to Fit Design Style 2 – Inlet:

1. Attach item 3 to the existing isolators.
2. Attach item 2 to item 3.
3. Cut item 2 2 longer than the distance between item 2 and the OEM part. This will allow for a 2 overlap. Cutting the part too short will increase the likelihood of leaks.

Cut to Fit Design Style 3 – Tail Pipe:

1. Attach item 1 to the existing isolators.
2. Attach item 3 to the existing isolators.

Warning: When working on, under, or around any vehicle, exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult the vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

Note: Professional installation is recommended for all products.

INSTALLATION INSTRUCTIONS

PART NO. 106-0195

BILL OF MATERIALS:

• STEP 1:
  (Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean existing flange with a wire brush to ensure proper sealing.

• STEP 2:
  Begin installation by installing items 1 and 2 to existing exhaust (cut to fit)

• STEP 3:
  Attach item 4 to existing isolators and item 2 with item 1

• STEP 4:
  Attach item 4 to existing isolators

• STEP 5:
  Connect item 3 and 4 together with item 3

• STEP 6:
  Attach clamp provided with item 4 to slip fit joint

• STEP 7:
  Ensure new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.

• STEP 8:
  Tighten all clamps and bolts starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

WARNING:

When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

BRExhaust recommends professional installation for all products

CUT TO FIT INSTALLATION INSTRUCTIONS

DESIGN TABLE

WARNING:
When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

MATCH PURCHASED KIT’S CUT TO FIT DESIGN TO GRAPHIC IN DESIGN TABLE

DESIGN STYLE 1

• STEP 1:
  Attach item 1 to existing exhaust

• STEP 2:
  Attach item 3 to existing isolators

• STEP 3:
  Cut item 2 4” longer than the distance between the installed parts, this will allow for a 2” overlap for each slip fit (cutting part too short will increase likelihood of leaks)

DESIGN STYLE 2

• STEP 1:
  Attach item 3 to existing isolators

• STEP 2:
  Attach item 2 to item 3

• STEP 3:
  Cut item 2 2” longer than the distance between item 2 and OEM part, this will allow for a 2” overlap (cutting part too short will increase likelihood of leaks)

DESIGN STYLE 3

• STEP 1:
  Attach item 1 to existing isolators

• STEP 2:
  Attach item 3 to existing isolators

BRExhaust recommends professional installation for all products

Technical Support: 1-800-631-7271

BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056

www.brexhaust.com

References

• MagnaFlow Exhaust, Mufflers & Cat Converters - Quality. Power. Sound.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>