BRExhaust 167507 Direct Fit Exhaust Kit Instruction Manual

: June 13, 2024
: BRExhaust

Table of Contents

BRExhaust 167507 Direct Fit Exhaust Kit
Product Information
Product Usage Instructions
INSTALLATION INSTRUCTIONS
BILL OF MATERIALS
CUT TO FIT INSTALLATION INSTRUCTIONS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

BRExhaust 167507 Direct Fit Exhaust Kit

BRExhaust-167507-Direct-Fit-Exhaust-Kit-product

Product Information

The product being described is an exhaust system for a vehicle. It is manufactured by BRExhaust and the part number is 106-0475. The exhaust system consists of multiple components, as listed in the bill of materials:

Item Number	Part Number
1	167507
2	168609
3	168608
4	168610
5	169485

Product Usage Instructions

Step 1: Carefully read all instructions before installation. Disconnect the vehicle’s battery before removing the OEM exhaust system to prevent electrical accidents and reset the computer if applicable.
Step 2: Attach item 2 to the existing exhaust using item 1. Cut item 1 to fit if necessary.
Step 3: Attach item 4 to the existing isolators and item 2 using items 1 and 6.
Step 4: Attach item 4 to item 3 using item 1.
Step 5: Connect the slip fit for item 4 with the provided clamps.
Step 6: Ensure that the new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
Step 7: Tighten all clamps starting from the rear of the vehicle. Do not exceed 30ft-lb when tightening the clamps. Check all clamps after driving 50 miles and retighten if necessary.

Warning

When working on, under, or around any vehicle, exercise caution. Please allow the vehicle’s exhaust system to cool before removal,as exhaust temperatures may cause severe burns. If working without a lift, always consult the vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.
BRExhaust recommends professional installation for all its products.
For technical support, contact: 1-800-631-7271.
BRExhaust – 1901 Corporate Ctr, Oceanside, CA 92056
Website: www.brexhaust.com

Cut to Fit Installation Instructions

The product also includes cut-to-fit installation instructions for different design styles of the exhaust system. The design styles are categorized as follows:

Design Style 1: Cut to Fit Intermediate Pipe

Step 1: Attach item 1 to the existing exhaust.
Step 2: Attach item 3 to the existing isolators.
Step 3: Cut item 2 4 longer than the distance between the installed parts. This will allow for a 2 overlap for each slip fit.Cutting the part too short will increase the likelihood of leaks.

Design Style 2: Cut to Fit Inlet

Step 1: Attach item 3 to the existing isolators.
Step 2: Attach item 2 to item 3.
Step 3: Cut item 2 2 longer than the distance between item 2 and the OEM part. This will allow for a 2 overlap. Cutting the part too short will increase the likelihood of leaks.

Design Style 3: Cut to Fit Tail Pipe

Step 1: Attach item 1 to the existing isolators.
Step 2: Attach item 3 to the existing isolators.

The same warning mentioned earlier applies to these cut-to-fit installation instructions as well.

INSTALLATION INSTRUCTIONS

PART NO. 106-0475

STEP 1:
(Carefully read all instructions before installation) Disconnect the vehicle’s battery before removal of the OEM exhaust system. This will prevent electrical accidents and will reset the computer if it applies to the vehicle. Remove the existing exhaust system from the vehicle. Only remove parts that will be replaced. Clean the existing flange with a wire brush to ensure proper sealing.
STEP 2:
Attach item 2 to the existing exhaust with item 1 (cut to fit)
STEP 3:
Attach item 4 to existing isolators and item 2 with items 1 and 6
STEP 4:
Attach item 4 to item 3 with item 1
STEP 5:
Connect slip fit for item 4 with clamps provided
STEP 6:
Ensure new exhaust is not contacting any portion of the underbody of the vehicle or drivetrain.
STEP 7:
Tighten all clamps starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF NECESSARY)

BILL OF MATERIALS

$BRExhaust-167507-Direct-Fit-Exhaust-Kit-fig- $1$$

167507
168609
168608
168610
169485

WARNING

When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed
BRExhaust recommends professional installation for all products

CUT TO FIT INSTALLATION INSTRUCTIONS

DESIGN TABLE

DESIGN STYLE 1: CUT TO FIT INTERMEDIATE PIPE $BRExhaust-167507-Direct-Fit- Exhaust-Kit-fig- $2$$

DESIGN STYLE 2: CUT TO FIT INLET $BRExhaust-167507-Direct-Fit-Exhaust-Kit-fig- $3$$

DESIGN STYLE 3: CUT TO FIT TAIL PIPE $BRExhaust-167507-Direct-Fit-Exhaust-Kit- fig- $4$$

MATCH PURCHASED KIT’S CUT-TO-FIT DESIGN TO THE GRAPHIC IN THE DESIGN TABLE

DESIGN STYLE 1

STEP 1: Attach item 1 to the existing exhaust
STEP 2: Attach item 3 to existing isolators
STEP 3: Cut item 2 4” longer than the distance between the installed parts, this will allow for a 2” overlap for each slip fit (cutting the part too short will increase the likelihood of leaks)

DESIGN STYLE 2

STEP 1: Attach item 3 to existing isolators
STEP 2: Attach item 2 to item 3
STEP 3: Cut item 2 2” longer than the distance between item 2 and the OEM part, this will allow for a 2” overlap (cutting the part too short will increase the likelihood of leaks)

DESIGN STYLE 3