BRExhaust 106-0088 Replacement Exhaust System Instruction Manual
- June 13, 2024
- BRExhaust
Table of Contents
INSTALLATION INSTRUCTIONS | PART NO. 106-0088
106-0088 Replacement Exhaust System
STEP 1:
(Carefully read all instructions before installation) Disconnect the vehicle’s
battery before removal of the OEM exhaust system. This will prevent electrical
accidents and will reset the computer if it applies to the vehicle. Remove
existing exhaust system from the vehicle. Only remove parts that will be
replaced. Clean existing flange with a wire brush to ensure proper sealing.
STEP 2:
Begin installation by installing items 1, 2 and 3 to existing exhaust
STEP 2a:
Trim item 3 for 4.0L Explorer and Mountaineer
STEP 2b:
Attach item 8 to item 3 for hanger placement
STEP 3:
Attach item 7 to existing isolators
STEP 4:
Attach item 6 to existing isolators and item 7
STEP 5:
Connect item 6 and 3 together with item 5
STEP 6:
Attach item 4 to slip fit joints
STEP 7:
Ensure new exhaust is not contacting any portion of the underbody of the
vehicle or drivetrain.
STEP 8:
Tighten all clamps and bolts starting from rear of the vehicle. (DO NOT EXCEED
30FT-LB WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN
IF NECESSARY)
WARNING
When working on, under, or around any vehicle exercise caution.
Please allow the vehicle’s exhaust system to cool before removal, as exhaust
temperatures may cause severe burns. If working without a lift, always consult
vehicle manual for correct lifting specifications.
Always wear safety glasses and ensure a safe work area. Serious injury or
death could occur if safety measures are not followed.
BRExhaust recommends professional installation for all products
CUT TO FIT INSTALLATION INSTRUCTIONS
DESIGN TABLE
WARNING:
When working on, under, or around any vehicle exercise caution.
Please allow the vehicle’s exhaust system to cool before removal, as exhaust
temperatures may cause severe burns. If working without a lift, always consult
vehicle manual for correct lifting specifications.
Always wear safety glasses and ensure a safe work area. Serious injury or
death could occur if safety measures are not followed.
MATCH PURCHASED KIT’S CUT TO FIT DESIGN TO GRAPHIC IN DESIGN TABLE
DESIGN STYLE 1
STEP 1:
Attach item 1 to existing exhaust
STEP 2:
Attach item 3 to existing isolators
STEP 3:
Cut item 2 4” longer than the distance between the installed parts, this will
allow for a 2” overlap for each slip fit (cutting part too short will increase
likelihood of leaks)
DESIGN STYLE 2
STEP 1:
Attach item 3 to existing isolators
STEP 2:
Attach item 2 to item 3
STEP 3:
Cut item 2 2” longer than the distance between item 2 and OEM part, this will
allow for a 2” overlap (cutting part too short will increase likelihood of
leaks)
DESIGN STYLE 3
STEP 1:
Attach item 1 to existing isolators
STEP 2:
Attach item 3 to existing isolators
BRExhaust recommends professional installation for all products
Technical Support: 1-800-631-7271
BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056
www.brexhaust.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>