BRExhaust 1999-2005 GM Cavalier Sunfire Direct Fit Exhaust Kit Instructions
- June 13, 2024
- BRExhaust
Table of Contents
BRExhaust 1999-2005 GM Cavalier Sunfire Direct Fit Exhaust Kit
INSTALLATION INSTRUCTIONS
BILL OF MATERIALS
- 167592
- 167591
- 167503
- 168975
- 169475
- 169474
STEP 1 :
(Carefully read all instructions before installation) Disconnect the vehicle’s
battery before removal of the OEM exhaust system. This will prevent electrical
accidents and will reset the computer if it applies to the vehicle. Remove
existing exhaust system from the vehicle. Only remove parts that will be
replaced. Clean existing flange with a wire brush to ensure proper sealing.
STEP 2 :
Attach item 2 to existing exhaust with item 1 (nuts and bolts not included)
STEP 3 :
Attach item 4 to existing isolators with item 5 or 6 and to item 2 with item 3
STEP 4 :
Connect slip fit joint on item 2 with clamps provided
STEP 5 :
Ensure new exhaust is not contacting any portion of the underbody of the
vehicle or drivetrain.
STEP 6 :
Tighten all clamps starting from rear of the vehicle. (DO NOT EXCEED 30FT-LB
WHEN TIGHTENING CLAMP AND CHECK ALL CLAMPS AFTER 50 MILES. RETIGHTEN IF
NECESSARY)
WARNING
When working on, under, or around any vehicle exercise caution.
Please allow the vehicle’s exhaust system to cool before removal, as exhaust
temperatures may cause severe burns. If working without a lift, always consult
vehicle manual for correct lifting specifications. Always wear safety glasses
and ensure a safe work area. Serious injury or death could occur if safety
measures are not followed.
BRExhaust recommends professional installation for all products
Technical Support
1-800-631-7271
BRExhaust — 1901 Corporate Ctr, Oceanside, CA 92056
http://www.brexhaust.com/
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>