HAMRON 229534 4 Tonnes Straightening Tool Instruction Manual

June 4, 2024
HAMRON

HAMRON 229534 4 Tonnes Straightening Tool

HAMRON 229534 4 Tonnes Straightening Tool

IMPORTANT INSTRUCTION

Read the Operating Instructions carefully before use

  •  Never exceed the maximum permitted load.
  •  Never run the piston too far out, as it can be pushed right out of the cylinder.
  •  Always install the dust covers if connections are being disconnected.
  •  Pump very carefully if the load is not centred above the piston.
  • If pumping requires considerable force, stop working, relieve the load on the piston and adjust the setup so that the load is more centred.
  •  Make sure the hose is not folded over. Do not subject the hose to impacts.
  •  Route the hose so that it does not constitute a tripping risk and is not at risk of being subjected to loads – risk of damage to the hose and/or connections.
  •  Do not expose the equipment to fire or extreme heat – risk of damage.

TECHNICAL DATA

Max. capacity 4 tonnes

DESCRIPTION

  1. Metal storage case
  2. Extension 1
  3. Extension 2
  4. Extension 3
  5. Extension 4
  6. Extension 5
  7. Spreading wedge
  8. Serrated cap
  9. “V” base
  10. Cleft cap
  11. Rubber head
  12. Plunger toe
  13. Ram toe
  14. Base plate
  15. Male connector
  16. Ram unit
  17. 4-ton pump unit
  18. Hydraulic hose
  19. Bleed screw
  20. Relief valve

USE

Pump unit

  •  Connect the pump hose to the hydraulic cylinder and check that the connections are properly secured.
  •  Close the relief valve by turning it clockwise.
  •  Pump the handle up and down.
  •  Relieve the pressure by turning the valve anticlockwise.

NOTE
The pump can be used in all positions between horizontal and vertical. If the pump is tilted, the end of the hose must be lowest.

MAINTENANCE

NOTE:

  •  The bleed screw must be tightened to bleed before use. Close the bleed screw when in use.
  •  When the tool is not being used, the pump unit’s relief valve must be left open.
  •  The tool is filled with hydraulic oil at the factory. Only use approved oil.
  •  Change the oil after extended use.

Checking the oil

  • To check the oil level, place the tool on a horizontal surface. Set the handle as high as possible
  • if the handle does not reach the highest position there is not enough oil, and refilling is necessary.

Top up with oil

  • Put the tool in a vertical position. Unscrew the bleed screw and top up the oil.

Changing the oil
Drain the oil by removing the bleed screw and opening the relief valve. Make sure no contaminants enter the system. Fill with oil of an approved grade as above.

TROUBLESHOOTING

HAMRON 229534 4 Tonnes Straightening Tool
5

References

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