GREENCUT AMG200L Cordless Angle Grinder Instruction Manual

October 27, 2023
GREENCUT

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AMOLADORA ANGULAR
CORDLESS ANGLE GRINDER

AMG200L Cordless Angle Grinder

GREENCUT AMG200L Cordless Angle Grinder

AMG200L
Instruction Manual

INTRODUCTION

Thank you for choosing this GREENCUT product. We are confident that you will appreciate its quality and meet your needs for a long period of time.
Remember that you can contact our Official Technical Service for questions about assembly, use, maintenance, identification and troubleshooting and for the purchase of spare parts and/or accessories.
ATTENTION: Please read this manual carefully before using the product. Failure to comply with the operating instructions and safety warnings may result in damage  to the user and/or the product itself. The manufacturer is not responsible for accidents and damage to the user, third parties and objects resulting from ignoring the contents of this manual.
This product is not intended for professional use.
Keep this instruction manual for future reference. If you sell this product, remember to give this manual to the new owner.

SAFETY RULES AND PRECAUTIONS

The following symbols and signal words and their meanings are intended to explain the hazards and information related to this product.

SYMBOL WORD MEANING
ATTENTION It indicates a dangerous situation where you need to pay

full attention to avoid any kind of personal injuries or damage to the device.
| NOTE| It indicates useful information which can facilitate your task.

ATTENTION: Read and understand all warnings and safety instructions before using this product. Failure to do so may result in electric shock, fire and/or serious injury.

All information included in this manual is relevant to your own safety and that of your environment. If you have any questions about the information included in this manual,  consult a professional or contact the Official GREENCUT Technical Service.
The following information on hazards and precautions includes the most probable situations that may arise during the use of this machine. Consult all the documentation, packaging and product labels before using it.
If you encounter a situation not described in this manual use common sense to use the machine as safely as possible and, if you see danger, do not use the machine.

USERS

  • This machine has been designed to be manipulated only by users of legal age who have read and understood these instructions.
  • Familiarize yourself with this machine before using it. Make sure you know the controls and safety devices and how they should be used.
  • If you are an inexperienced user, we recommend that you do some practice doing simple jobs and, if possible, in the company of an experienced person.

PERSONAL SAFETY

  • This tool is intended to function as a grinder, sander, wire brush or cutting tool. Read all safety warnings, instructions, illustrations and specifications provided with this tool.
  • During operation, the machine must be started first, and then come into contact with the workpiece.
  • It is not recommended to perform operations such as polishing with this tool. Operations for which the tool is not designed may create a hazard and cause personal injury.
  • Do not use accessories that are not specifically designed and recommended by the tool manufacturer. The fact that the accessory may be attached to the power tool does not guarantee safe operation.
  • Incorrectly sized accessories cannot be adequately protected or controlled.
  • The threaded mounting of accessories must match the thread of the grinder spindle. For flange mounted accessories, the accessory shaft bore must match the flange  diameter. Accessories that do not match the mounting hardware on the tool will become unbalanced, vibrate excessively and may cause loss of control.
  • Do not use a damaged accessory. Before each use, inspect the accessory, for example, if the abrasive wheels are chipped or cracked, if the backing plate is cracked or  xcessively worn, or if the wire brush has loose or cracked wires. After inspecting and immobilising an accessory, position yourself and others away from the plane of the rotating accessory and run the power tool at maximum idle speed for one minute. Damaged accessories will normally break during this test time.
  • Use personal protective equipment. Depending on the application, use a face shield and safety glasses. As appropriate, use a dust mask, hearing protection, gloves and a  workshop apron capable of stopping small abrasive or workpiece fragments. Eye protection must be capable of stopping flying debris generated by the various operations.
  • The dustmask or respirator must be capable of filtering particles generated by their operation prolonged exposure to high intensity noise can cause hearing loss.
  • Keep bystanders at a safe distance from the work area. Anyone entering the work area must wear personal protective equipment.
  • Fragments from the workpiece or a broken attachment can fly away and cause injury beyond the immediate work area.
  • Never leave the tool on the ground until the accessory has come to a complete stop. The spinning wheel may grab the surface and cause the power tool to spin out of your control.
  • Do not operate the tool while carrying it at your side. Accidental contact with the rotating accessory could snag your clothing and pull the accessory into your body.Mantenga todas las partes del cuerpo alejadas de la cuchilla.
  • Do not operate the tool near flammable materials. Sparks could ignite these materials.
  • Do not use accessories that require liquid coolants

WORKWEAR

  •  Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothes away from moving parts.
    Loose clothes, jewellery or long hair can be caught by moving parts. Use:
    – Eye and ear protection.
    – Safety gloves.
    – Long trousers

  • Protective equipment such as a dust mask, safety gloves, non-skid safety boots and a hard hat will reduce the risk of personal injury.

WORK AREA SAFETY

  • Dust from materials such as lead-containing coatings, some types of wood, minerals and metals can be harmful to health. Touching or inhaling the dust can cause allergic  reactions or respiratory infections in the user or bystanders. Some dusts, such as oak or beech dusts, are considered carcinogenic, especially in connection with wood treatment additives (chromate, wood preservative). Asbestos-containing materials may only be worked by specialists.

  •  As far as possible, use a dust extraction system suitable for the material. Ensure good ventilation of the workplace.
    The use of a respirator of filter class P2 is recommended.

  • Keep bystanders, children or animals away while operating this machine. Distractions can cause loss of control.

  • Keep the work area clean and work only with sufficient lighting. Cluttered and dark areas can cause accidents.

MACHINE MAINTENANCE, TRANSPORTATION AND STORAGE

  • Carry out maintenance on the machine. We recommend that maintenance and repairs not described in this manual be carried out by the Official Technical Service.
  • Regularly observe the state of wear of the brush and replace brushes which are too short in time. The replaced brush must be flexible and free on the brush grip. Use  your hand to move the motor and make sure that it is flexible in rotation. Then start the motor and run it for 15 minutes without load so that the brush is in good contact with the commutator.
  • Keep the air duct clear and regularly remove oil and dirt from the machine.
  • Carry out a thorough inspection at least once a quarter and grease.
  • Keep the handles dry and clean. Dirty handles can lead to loss of control.
  • Avoid accidental starting of the machine. Make sure that the switch is in the “off” position before picking up or transporting this machine. Transporting electrical  machines with the switch in the “on” position may endanger your safety and lead to accidents.
  • Disconnect the battery from the machine before making any adjustments, cleaning or storing this machine.

ELECTRICAL SAFETY

  • If you discover any damage, send your machine to the Official Service Centre.
  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn it on or off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or remove the battery from the power tool before making adjustments, changing accessories, or storing power tools.  Such preventive measures reduce the risk of starting the power tool accidentally.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Keep handles and gripping surfaces dry, clean and free of oil and grease.

WARNING ICONS

The icons on the warning labels on this machine and/or in the manual indicate information necessary for the safe use of this machine.

| Attention! Danger!| | To prevent serious injury, do not touch
cutting blades.
---|---|---|---
| Read this manual carefully before starting
the machine.| | Do not allow your hands or any other part of  your body to get near the moving parts of the machine.
| Wear eye and ear protection.| | Do not expose to rain or damp conditions.
| Use resistant and anti-slippery gloves.| | Before performing maintenance or repair
work on the machine, turn it off and remove the battery.
| Keep unprotected people away and at a safe distance from the work area.| | Guaranteed sound power level XX Lwa,dB (A).
| Keep children away from this machine.| ****| Dispose of your device in an environmentally  friendly way. This product should not be  disposed of with household waste.
| Before starting the machine, remove all stones, wood, cables and foreign objects that may be thrown by the cutting tool.| | Conforms with the CE directives.

PRODUCT DESCRIPTION

CONDITIONS OF USE
The machine is intended for cutting, grinding and planing metallic and stone materials without the use of water. When cutting with bonded abrasives, a special cutting guard  (accessory) must be used. When cutting stone, provide for sufficient dust extraction. With approved sanding tools, the machine can be used for sanding with sanding discs.
DETAILED DESCRIPTION OF THE PRODUCTGREENCUT AMG200L Cordless Angle
Grinder - DETAILED DESCRIPTION

1. Auxiliary handle.
2. Spindle lock button.
3. ON/OFF switch.
4. Push button for battery capacity display.
5. Remaining battery capacity.
6. Battery pack release button.
7. Battery.
8. Cut-off wheel.| 9. Control lights.
10. Battery charger.
11. Iner flange.
12. Spanner.
13. Outer flange.
14. Shield clamping lever.
15. Protector.
---|---

NOTE: The products detailed in this manual may vary in appearance, inclusions, description and packaging as shown or described here.

TECHNICAL DATA

GHT200L

Voltage| 20V
Turnover regime| 7500rpm
Disc hole| 22mm
Sound power level| 89,7 dB(A)
Weight| 1,8Kg
Battery life| 25 min (with full load)
BATTERY
Type| Li-Ion
Maximum voltage| 20 V
Capacity| 4000 mAh
Charging time| 120 min
Compatible battery| BT202L – BT204L
CHARGER
Nominal voltage| 200-240V~, 50/60 Hz
Nominal power| 70W
Charging voltage| 20V
Load current| 2,4 A
Protection class| II
Compatible charger| CBT200L

NOTE: GREENCUT reserves the right to modify the technical characteristics without prior notice.

BOX CONTENTS

  • Grinder.
  • Grinding box.
  • Handle.
  • Disc oritector.
  • Spanner.
  • Instruction manual.
  •  Remove the product and accessories from the box. Make sure all items are present.
  • Inspect the product to ensure that it has not been broken or damaged in transit.
  • Do not discard the packaging material until you have carefully inspected and satisfactorily used the product.

ATTENTION: If any part is missing or damaged, contact the Official Technical Service. Do not use this product without having replaced the missing or damaged part.  Using this product with damaged or missing parts can cause serious injury to the operator.

PRODUCT USE

BATTERY INSTALLATION

NOTE: If the battery is fully charged, the charger will automatically switch to the maintenance charging function. In this way, the battery can remain in the charger safely and indefinitely.
ATTENTION: The battery must be charged before the first start.

  1. Press the lock button and remove the battery from the device.
  2.  Insert the battery into the charger.
  3. Plug the charger into the power supply unit. The charge status is shown by the indicators on the charger.
  4. Insert the battery pack into the device and make sure that it clicks into place correctly.

BATTERY CONTROL LIGHTS

  • 4 leds on: The battery is full.
  • 1,2 or 3 leds on: The battery has enough energy.
  • 1 led flashing: The battery is empty. Recharge the battery.
  • 4 leds blinking: The battery is too hot or too cold. Do not use or charge the battery, wait until the battery temperature is between 4ºC and 40ºC.

CHARGER CONTROL LIGHTS

STATE

RED LED GREEN LED EXPLANATION AND ACTIONS
ON OFF The charger is connected to the mains and is ready for use; there is

no battery pack in the charger.
OFF| Fast blinking| Low current safety load
As the battery voltage is less than 15V, the charger is in soft charge mode, the charging current is less than 0.5A.  This can maximise the life of the battery.
OFF| Slow blinking| High current safety load
As the battery voltage is above 15V, the charger is in fast charging mode, the charging current is at 2.3-2.4A.

OFF

|

ON

| The battery is charged and ready for use
Action: Remove the battery pack from the charger. Disconnect the charger from the main supply.

Fast blinking

|

OFF

| Fault: Loading is no longer possible. The battery may be defective.
Action: Never charge a defective battery pack. Remove the battery pack from the charger.
Slow blinking| OFF| Temperature failure
The battery is too hot or too cold (below 40ºF).
Action: Remove the battery pack and keep it at room temperature (approx. 68ºF) for 3 hours.

ASSEMBLY

AUXILIAR HANDLE
1. The additional handle can be screwed into all three positions (A, B, C).

POSITION A Right-handed users
POSITION B Left-handed Users
POSITION C Cutting wheel operations

ABRASIVE/CUTTING DISC

  1. Use the supplied key (12) to change the discs. Caution! For safety reasons the grinder must not be operated with the key inserted in the grinder.
  2. Press the spindle lock and allow the disc to snap into place.
  3. Open the flange nut (13) with the spanner (12) [Figure 1].
  4. Replace the disc and retighten the nut with the spanner [Figure 2].

GREENCUT AMG200L Cordless Angle Grinder - CUTTING DISC

PROTECTION

  1. Adjust the guard (12) in such a way that sparks are prevented in the direction of the operator.
  2.  The guard (12) can only be rotated by actuating the release lever (14). Otherwise, the tool can no longer be used under any circumstances and must be taken to a technical assistance service.
  3.  Place the guard (12) on the neck of the machine spindle until it that the encryption keys of the protection match. keep up the reclosing lever (14) pressed. Press  protection (12) over the spindle collar until the guard is seated against the flange of the machine, and turn the guard until it is heard clearly it fits.
  4. Adjust the position of the guard to the needs of the process of worked. To do this, press the release upwards and turn the protection to the desired position. Always  adjust the protection so that the 3 red cams of the release lever (14) fit into the corresponding notches of the protection.

MAINTENANCE

Good maintenance will extend the life of the machine. Prolonged or constant use may require more intensive maintenance for the machine to continue to function properly.
ATTENTION: Make sure the engine is completely shut down before performing any maintenance or repair. This will eliminate any potential risk.

DISC MAINTENANCE

  • Periodically inspect the blades for damage and wear. Always use replacement blades specified by the manufacturer.
  • For easier operation and longer blade life, lubricate the blade before and after each use. Before lubricating, remove the battery and place the hedge trimmer on a flat  surface. Apply light machine oil along the edge of the upper blade.
  • Occasionally, during prolonged use of the machine, the machine should be greased. Before greasing, stop the hedge trimmer, remove the battery pack, then grease.
  • Sharpen the blade from time to time. To do this, remove the battery pack from the hedge trimmer. Tighten the blade assembly with a screw and sharpen the exposed  cutting surface of each blade tooth with a 203mm (8 inch), 6.4mm (1/4 inch) diameter or 5.6mm (7/32 inch) soft round file/sharpener. Be sure to retain the original tooth angle when sharpening.

MAINTENANCE OF THE GRINDER

  • Have your tool serviced by a qualified technician using only identical replacement parts to ensure the safety of the tool.
  • Frequently inspect the grinder to ensure that all parts are intact and securely fastened. Make sure all screws and fasteners are securely tightened to avoid risk of serious personal injury.
  • Keep the tool clean. To do this, wipe the unit with a damp cloth and mild detergent. Do not use strong detergents on the plastic housing and handle. They can be  damaged by certain aromatic oils such as pine and lemon, and solvents such as paraffin. Use a small brush or the air discharge from a small hoover brush to clean the  battery pack and motor housing vents. Keep the air vents free of obstructions.

TROUBLESHOOTING

The table includes some common problems, their causes and solutions.

PROBLEM POSSIBLE CAUSE SOLUTION
The unit does not work • Defective battery.

• The battery is not installed correctly.
• Battery is not charged.| • Contact the technical service.
• Check that the battery is properly connected.
• Charge the battery.

NOTE: If you are unable to resolve the problem, please contact the Official Technical Service.

TRANSPORTATION AND STORAGE

  • Always disconnect the battery from the machine before transport.
  • Transport the battery in accordance with local and national regulations.
  • Follow all special packaging and labelling requirements when transporting batteries for a third party.
  • Ensure that no batteries can come into contact with other batteries or conductive materials during transport by protecting exposed connectors with non-conductive insulating caps or tape.
  • Do not transport batteries that are cracked or leaking.
  • Clean the grinder thoroughly before storing. Store the hedge trimmer in a dry, well-ventilated area inaccessible to children.
  • Keep the grinder away from corrosive agents.
  • Store the battery and charger separately in a dry place, free from moisture and frost.
  • Do not store the battery in places where static electricity may be generated. Never transport the battery in a metal case.
  • Store the battery in a place without extreme temperatures and away from direct sunlight.
  • All batteries gradually lose their charge. Recharge the batteries every 3 months.

RECICLYING AND DISPOSING

Worn products are potentially recyclable and should not be disposed of in the regular trash. Help us to protect the environment and conserve natural resources.
Dispose of the device in an environmentally friendly manner. Do not throw it away with household waste. Its plastic and metal components can be separated and recycled.  Please take this appliance to an approved recycling centre (Green Dot).
The materials used in the packaging of the machine are recyclable: please dispose of them in the appropriate container.
ATTENTION Take the battery to a local recycling and/or disposal centre that is certified for disposal.
If the battery pack breaks or cracks, whether it leaks or not, do not recharge it and do not use it.
Get rid of it and replace it with a new battery pack. DO NOT ATTEMPT TO REPAIR IT!

GUARANTEE

GREENCUT guarantees all products for a period of 2 years (valid for Europe). The warranty is subject to the date of purchase taking into account the intended use of the  product. As a condition of the warranty, the original receipt must be presented indicating the date of purchase and its description as well as the defective tool.
The warranty  does not cover wear and tear due to normal use, especially on blades, blade fasteners, turbines, light sources, fan and drive belts, impellers, air filters, spark plugs and damage  caused by improper use, especially noncompliance with the operating and maintenance instructions.
In the event that repairs or modifications have been carried out by the consumer or others other than with original GREENCUT spare parts, the warranty will be void. In the  event of a justified warranty claim, we are entitled, at our discretion, to repair or replace the defective tool free of charge. Other claims that go beyond this guarantee are  not valid.

DECLARATION OF CONFORMITY (CE)

We, PRAT INTERNATIONAL BRANDS S.L., owner of the GREENCUT brand, with headquarters in Calle Blanquers (plot 7-8) Polígono Industrial Valls. 43800 – Valls,  SPAIN, we declare that the AMG200L grinders from the serial number of the year 2020 onwards are in conformity with the requirements of the applicable Directives of the  European Parliament and of the Council:

  • Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC.
  • Directive 2011/65/EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and  electronic equipment.

Harmonised standards:
EN 60745-1:2009+A11, EN 60745-2-15:2009+A1, EN 62841-1, EN 60335-2-29, EN 60335-1.
The product delivered coincides with the prototype that was submitted for CE exam.

Valls (SPAIN), September 2021,

Albert Prat Asensio, Founder (Authorized representative and responsible for technical documentation).

www.greencut.es
Manual revisado en Septiembre de 2021
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