BORMANN PRO BWR5225 4ton Press For Car Manufacturing User Manual

: June 9, 2024
: BORMANN

BORMANN PRO BWR5225 4ton Press For Car
Manufacturing

BWR5225

050148

User Manual

v2.2

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SAFETY INSTRUCTIONS

WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.
CAUTION: Do not allow persons to operate or assemble this product until they have read this manual and have developed a thorough understanding of how the product works.

PLEASE READ THESE INSTRUCTIONS CAREFULLY.NOTE THE SAFETY INSTRUCTIONS AND WARNING. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE OF WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY AND/OR SERIOUS PERSONAL INJURY. PLEASE KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE.

No amount of warning can take the place of your good judgment, so make sure it’s the first thing you bring to any job. Beyond that here are some obvious tips:

Steel and other materials can shatter, so always use ANSI approved impact safety goggles, full-face impact safety shield and heavy-duty work gloves when operating.
Remove loose fitting clothing. Remove ties, watches, rings and other loose jewelry and contain long hair.
Keep proper balance and footing, do not over-reach and wear nonskid footwear.
Do not operate the when you are tired or under the influence of alcohol, drugs or an intoxicating medication.
Keep hands and feet away from work area at all times.
Do not allow untrained persons to operate the equipment.
If you detect anything that may indicate imminent structural failure, stop using the product immediately and inspect it thoroughly.
Do not use to compress springs or any other item that could disengage and cause a potential flying hazard.
Use this equipment for the purpose for which it is intended. Do not use it for any other purpose it is not designed to perform.
Keep children and unauthorized persons away from the work area.
Only use this equipment on a surface that is stable, level, dry and not slippery, and capable of sustaining the load. Keep the surface clean, tidy and free form unrelated materials and ensure that there is adequate lighting.
Inspect before each use. Do not use if bent, broke, cracked, leaking or otherwise damaged.
Use extreme caution when working around any parts that are subjected to a shock load.
Check to ensure that all applicable bolts and nuts are firmly tightened.
Ensure that work piece is center-loaded and secure.
Do not make any modifications to the equipment.
Do not use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil. Only good quality hydraulic jack oil can be used in equipment.
Do not expose the equipment to rain or any other kind of bad weather.
If the equipment needs repairing and/or there are any parts that need to be replaced, have it repaired by authorized technicians and only use the replacement parts supplied by the manufacturer.

WARNING: To reduce the risk of personal injury and/or property damage, ensure that the rated working pressure of each pressurized attachment be equal to or greater than the rated working pressure developed by the hydraulic pump.

Always check connections before using. Alteration of these products is strictly prohibited. Use only those adapters and attachments provided and approved by the manufacturer

Note: when extension tubes and/or offset attachments are used, the rated capacity is always reduced by 50% for each tube or offset attachment connected.

INTENDED USE

Portable Power Kits are designed to be used for pushing, spreading, and pressing of vehicle body panels as well as various component parts and assemblies.

SPECIFICATIONS

Technical Data

USE AND CARE

Do not modify the ram kit in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Ram Kit was designed.
Always check of damaged or worn out parts before using the Ram Kit. Broken parts will affect the Ram Kit operation. Replace or repair damaged or worn parts immediately.
Store idle. When Ram Kit is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use.
Ensure children and other bystanders are kept at a safe distance when using Ram Kit.
When you need to use the press, turn the relief lever clockwise and press using the lever to get the piston out. For your convenience the press can be used in any position you want. Vertically or horizontally. But the oil drain should be facing downwards. If necessary the fittings can be combined with the frame. When you need to release pressure turn the relief lever counterclockwise and the piston will come back on.

INSPECTION

Inspect the Ram Kit carefully before each use. Ensure the Product is not damaged, excessively worn, or missing parts.
Do not use the Ram Kit unless it is properly lubricated.
Using a Ram Kit that is not in good clean working condition or properly lubricated may cause serious injury.
Inspect the work area before each use. Make sure it is free and clear of any potential hazards.

GENERAL RECOMMENDATIONS

Save these instructions.
For your safety, read, understand, and follow the information provided with and on this product before using.
The owner and/or operator of this equipment shall have an understanding of safe use/operating procedures before attempting to use.
The owner and/or operator shall be aware that the use of this product may require special skills and knowledge.
Instructions and safety information shall be conveyed in the operator’s native language before use of this device is authorized.
If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use.
Do not use if broken, bent cracked, or damaged parts (including labels) are noted.
If the product appears damaged in any way, operates abnormally or is missing parts, it should be removed from service immediately and the distributor should be notified.
If you suspect that the product was subjected to a shock load (a load suddenly dropped unexpectedly upon it), immediately discontinue use until product has been clocked by a factory authorized service center (contact distributor or manufacturer for list of Authorized Service Centers).

FURTHER SAFETY TIPS

Study, understand, and follow all instructions before operating this device.
Do not exceed rated capacity.
Use only on hard, level surfaces, with less than 3 degrees of slope.
Lifting device only. Immediately after lifting, support the vehicle with appropriate means.
Do not move or dolly the vehicle while on the jack.
Lift only on areas of the vehicle as specified by the vehicle manufacturer.
No alterations shall be made to this product.
Only attachments and/or adapters supplied by the manufacturer shall be used.
Do not get under or allow anyone under the vehicle until it has been supported by jack stands.
Center load on saddle prior to lifting.
Use wheel chocks or other blocking device on opposing wheels before using jack.
Never use on a lawn mower or lawn tractor.
Do not use this jack for any use other than the manufacturer specified usage.
Do not rock the vehicle while working on or around equipment.
The following are not recommended for supporting on this equipment: Foundations, Homes, Mobile Homes, Trailers, RV’s, Campers, nor Fifth Wheels, etc…
Failure to heed these markings may result in personal injury and/or property damage.

MAINTENANCE

If you use and maintain the equipment properly, it will give you many years of service. Therefore, follow the maintenance instructions carefully to keep your equipment in good working order. Never perform any maintenance on the equipment while it is under load. The maximum load should not exceed the rated load on the press. Use No 10 press oil. Check the oil level in the press. If it is not sufficient, add oil of the same characteristics. After use, close the relief valve and store your press in a dry and dust-free place. Before use, position the press in such a way that no side loads are created on the body of the press. The oil duct must not be bent or crushed in any part of it. Be particularly careful of sharp objects and sources of fire which may alter the characteristics of the duct.

Inspection

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load safely to the ground. After unbinding, clean, lubricate and test that equipment is working properly. Rusty components, dirt, or worn parts can be causes of binding. *
The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.

To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.
Clean and lubricate the equipment. Test the equipment by lifting without a load. If the binding continues, contact Customer Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the equipment using light penetrating oil or lubricating spray.
-Use a good lubricant on all moving parts.
-For light duty use, lubrication is needed once a month.
-For heavy and constant use, lubrication is recommended every week.
-NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!
Rust Prevention:
-Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.
Without a load lift the equipment as high as it goes and look under and behind the lifting points. If signs of rust are visible clean as needed.
How the Equipment Operates
With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over extended ram stroke and possible damage to the unit. Opening the release valve allows oil to flow back into reservoir. This releases

TROUBLESHOOTING

RAM WON’T LIFT LOAD

CAUSES AND SOLUTIONS

---|---|---|---|---|---

X

| X| |

X

| | Releases valve not tightly closed.
Firmly close release valve

X

X

| | | |

X

| Air is in the hydraulics.
Purge air from system

X

| | | X|

X

| Low oil level. Add oil as required
| |

X

| | | Oil reservoir is overfilled.
Drain excessive oil.
Lubricate moving parts.

X

| X| X| X|

X

| Hydraulic unit mal-function. Replace ram and / or pump.

Safe Operating Temperature is between (4°C – 41°C)

The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

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WARRANTY

The workshop equipment has been manufactured according to strict standards set by our company, which are aligned with the respective european quality standards. The workshop equipment is provided with a warranty period of 12 months. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the workshop equipment (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost of transportation (to and from) is entirely borne by the sender (client). The said equipment must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.

WARRANTY EXEMPTIONS AND RESTRICTIONS:

Spare parts that wear out naturally as a consequence of being used.
Workshop equipment damaged as a result of non-compliance with the instructions of the manufacturer.
Workshop equipment poorly maintained or taken care of.
4)Use of improper spare parts or accessories.
Workshop equipment given to third en es free of charge.
Damage as a result of mistaken assembly.
Damage as a result of poor quality of lubricant.
Damage as a result of not cleaning the equipment as required.
Equipment that has been modified or disassembled by unauthorized personnel.
Equipment used for rent.

The warranty covers only the free of charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the company reserves the right to replace the equipment with another of the same kind. After all warranty procedures have been concluded, the warranty period of the equipment shall not be extended or renewed. The spare parts or equipment that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding repairing a piece of equipment or damage thereof, do not apply. Greek law and relative regulations apply to this warranty.

WARRANTY
This appliance is a quality product. It was designed in compliance with current technical standards and made carefully using normal, good quality materials. The warranty period is 12 months and commences on the date of purchase, which can be verified by the receipt, invoice or delivery note. During this warranty period all functional errors, which, despite the careful treatment described in our operating manual, are verifiably due to material flaws, will be rectified by our after-sales service staff. The warranty takes the form that defective parts will be repaired or replaced with perfect parts free of charge at our discretion. Replaced parts will become our property. Repair work or the replacement of individual parts will not extend the warranty period not will it result in a new warranty period being commenced for the appliance. No separate warranty period will commence for spare parts that may be ted. We cannot offer a warranty for damage and defects on appliances or their parts caused by the use of excessive force, improper treatment and servicing. This also applies for failures to comply with the operating manual and the installation or spare and accessory parts that are not included in our range of products. In the event of interference with of modifications to the appliance by unauthorized persons, the warranty will be rendered void. Damages that are attributable to improper handling, over loading, or natural wear and tear are excluded from the guarantee. Damages caused by the manufacturer or by a material defect will be corrected at no charge by repair or by providing spare parts. The prerequisite is that the equipment is handed over assembled, and complete with the proof of sale and guarantee. For a guarantee claim, only use the original packaging. That way, we can guarantee quick and smooth guarantee processing. Please send us the appliances postpaid or request a Freeway sticker. Unfortunately we will be unable to accept appliances that are not postpaid. The warranty does not cover parts that are subject to natural wear and tear. If you wish to make a warranty claim, report faults or order spare parts or accessories, please contact the after-sales center below: Subject to change without prior notice.

BORMANN PRO BWR5225 - Lables 2