GREENCUT GTC220XE Petrol Power Tiller Instruction Manual

GREENCUT GTC220XE Petrol Power Tiller Instruction

INTRODUCTION

Thank you for choosing this GREEN CUT product. We are confident that you will appreciate its quality and meet your needs for a long period of time.
Remember that you can contact our Official Technical Service for questions about assembly, use, maintenance, identification, and troubleshooting and for the purchase of spare parts and/or accessories.
ATTENTION: Please read this manual carefully before using the product. Failure to comply with the operating instructions and safety warnings may result in damage to the user and/or the product itself. The manufacturer is not responsible for accidents and damage to the user, third parties, and objects resulting from ignoring the contents of this manual.
This product is not intended for professional use.
Keep this instruction manual for future reference. If you sell this product, remember to give this manual to the new owner.

SAFETY RULES AND PRECAUTIONS

The following symbols and signal words and their meanings are intended to explain the hazards and information
related to this product.

full attention to avoid any kind of personal injuries or damage to the device.
| NOTE| It indicates useful information which can facilitate your task.

ATTENTION: Read and understand all warnings and safety instructions before using this product. Failure to do so may result in electric shock, fire and/or serious injury.

All information included in this manual is relevant to your own safety and that of your environment. If you have any questions about the information included in this manual, consult a professional or contact the Authorised Service Centre.
The following information on hazards and precautions includes the most probable situations that may arise during the use of this machine.
Check all the documentation, packaging and product labels before using it. If you encounter a situation not described in this manual use common sense to use the machine as safely as possible and, if you see any danger, do not use the machine.

USERS

• This product has been designed to be handled by users of legal age who have read and understood these instructions. Do not allow underage persons or persons who do not understand these instructions to use the
• Before using this product, familiarize yourself with Make sure you know where all the controls are, the safety devices and how they should be used.
• If you are an inexperienced user we recommend that you practice doing simple work and, if possible, in the company of an experienced person.

PERSONAL SAFETY

• Do not force this Use this machine, accessories, tools, etc. in accordance with these instructions taking into account the conditions and work to be performed. Using this machine for other than its intended purpose may cause a hazardous situation.
• Be alert, watch what you are doing when operating this
• Do not use this machine when you are tired or under the influence of drugs, alcohol, or
• Avoid inhalation of exhaust gases. This machine produces dangerous gases such as carbon monoxide that can cause dizziness, fainting or death.
• Check that all safety features are installed and in good Do not use this machine if any of its components are damaged.
• Always maintain proper foot support and balance at all times. Be careful when working or moving with the machine on slopes and be especially careful when changing direction on a slope. Do not use this machine on slopes higher than 15°.
• Always hold the machine by the handles with both hands and always place your body behind
• Before starting work on the machine, check that the burs are not in contact with any objects and that they can move
• Keep all body parts away from cutting elements and moving parts when the machine is
• Do not touch any of the engine components while the machine is running or just after it has stopped due to the high temperatures it reaches.
• Do not operate the machine in rainy or extremely humid
• Do not leave this machine unattended during

WORKWEAR

• Dress Do not wear loose clothing or jewelry that may get caught in moving parts. We recommend the use of:
  • Eye protection (safety glasses).
  • Hearing
  • Head and face protection (helmet and mask).
  • Hand protection (resistant and non-slip gloves).
  • Foot protection (non-slip safety footwear).

VIBRATIONS

• A high level of vibration and long periods of exposure are the factors contributing to white finger disease (Raynaud’s phenomenon). In order to reduce the risk of white finger disease, you need to be aware of these recommendations:
  • Always wear
  • Worry about always keeping your hands
  • Make sure that the chain is always
  • Take frequent
  • Always hold the machine firmly by the
• If you notice any of the symptoms of white finger disease, see your doctor

WORK AREA SAFETY

• Do not use the machine at extreme
• Keep the machine away from excessive
• Do not use this machine in explosive atmospheres in the presence of flammable liquids, gases and
• Never start the machine in a closed room or Exhaust gases and fuel vapors contain carbon monoxide and hazardous chemicals.
• Keep the work area clean and well Cluttered, dark areas can cause accidents.
• Remove all objects from the work area before starting this Objects in the vicinity of the product may be touched and projected by the machine causing personal injury.
• Do not use this machine in areas where there may be buried wiring or
• Keep children, people or animals away while operating this
• When the work is done simultaneously by two or more people, always check the location of the others and keep a sufficient distance to ensure safety.
• Remember that the machine operator is responsible for hazards and accidents caused to other people or The manufacturer is in no way liable for damage caused by improper or incorrect use of this machine.

FUEL SAFETY

• Fuel and oil are Do not inhale or ingest. If you swallow fuel and/or oil, seek medical advice promptly. If it comes into contact with fuel or oil, clean with plenty of soap and water immediately. If irritated eyes or skin are present, consult a doctor as soon as possible.
• Do not refuel in enclosed or poorly ventilated Fuel and oil vapors contain dangerous chemicals.
• Fuel and oil are dangerous and highly flammable Do not bring flames, sparks or heat sources close to the machine. Do not smoke while transporting fuel, filling the tank or while working. In case of fire, extinguish the fire with a dry powder extinguisher.
• Always turn off the engine before
• Always refuel in well-ventilated areas and never with the engine running, or
• If a fuel leak is found, do not start or run the engine until the leak has been
• Make sure the fuel cap is properly
• Fuel stored in the carburetor for long periods of time can cause a hard start and increase repairs and maintenance of the machine.
• Always store fuel in approved containers. Do not use stored fuel for more than 2 months, it will make starting more difficult and produce unsatisfactory engine performance.

MAINTENANCE, TRANSPORTATION AND STORAGE SAFETY

• Do not modify product
• Check regularly for broken parts or other conditions that may affect the correct operation of the
• Only replace worn or damaged parts immediately with original spare
• Carry out regular maintenance on the Do not attempt any maintenance or repair work not described in this instruction manual. We recommend that maintenance and repairs not described in this manual be performed by an Official Service Facility.
• Always clean the machine, especially the fuel tank, its surroundings and the air filter, of dust and dirt after finishing
• Turn off the machine and disconnect the spark plug before making any adjustments, filling up, changing accessories, servicing, transporting or storing this machine.
• Keep the handles of this machine dry and
• If the machine starts to vibrate strangely, turn it off and examine it for the cause. If you do not see the reason, take your machine to the Official Technical Service.
• Reduce the engine speed when turning off the If the engine is equipped with a fuel shut-off valve, use it when the engine has stopped.
• To avoid burns or fire hazards, allow the equipment to cool completely before transporting or
• When transporting the product, ensure that the engine is stopped and that the machine is properly secured to prevent it from tipping over, spilling fuel or becoming damaged.
• The equipment is not weatherproof, and should not be stored in direct sunlight, high ambient temperatures, or in damp or wet locations.
• Store the product out of the reach of children

SERVICE

• Have the product checked regularly by a qualified technician and use only original replacement If you have any questions, please contact the Official Technical Service.

WARNING ICONS

The icons on the warning labels on this machine and/or in the manual indicate information necessary for the safe use of this machine.

Attention, danger!|

Check for fuel leaks.

---|---

Read this manual carefully before starting the machine.

|

Do not use this machine on slopes with more than a 15° gradient.

Wear a safety helmet.

|

People who are not properly protected should be within safe distance.

Wear eye and hearing protection.

|

Keep children away from the machine.

Wear a mask to protect yourself from dust, steam, and other toxic gases.

| Danger of ejection of materials. Be careful with objects that may be touched and projected by the machine.

Wear non-slip safety gloves.

| Danger! Risk of finger amputation. Keep your hands and feet away from the cutting tool.

Wear leg protection and non-slip safety boots with steel guards.

| Do not move your hands or any other part of your body close to the moving parts of the machine.

Very hot surface! Do not touch due to risk of burns.

| Before servicing or repairing the machine, switch the machine off and disconnect the spark plug.
Danger, deadly gases! Do not use this machine in enclosed or poorly ventilated areas.|

Guaranteed sound power level XX Lwa, dB(A).

Flammable fuel! Risk of fire or explosion.

__

| Dispose of your device in an environmentally friendly manner. Do not dispose of in household waste containers.

Do not smoke or allow flames near the fuel or machine.

|

Complies with CE directives.

PRODUCT DESCRIPTION

CONDITIONS OF USE

This power tiller is intended for soil tillage only. Any use other than that described above may cause dangerous situations and exempts the manufacturer from any liability.

DETAILED DESCRIPTION OF THE PRODUCT

1. Lever forward

2. Lever backwards

3. Fuel tank

4. Air filter

5. Accelerator

6. Starter handle

7. Protector

8. Engine

9. Oil-filled plug

10. Height adjustment

11. Depth spur

12. Protector

13. Strawberries

14. Wheels

15. Clause

16. Silencer
    NOTE: The products detailed in this manual may vary in appearance, inclusions, description and packaging as shown or described here.

17. Spark plug

18. Air throttle lever

19. Gasoline fuel flow lever

20. Carburetor

21. Transmission belts

TECHNICAL DATA

|

GTC220XE

---|---
Engine| Gasoline 4-stroke OHV
Displacement| 212cc
Power output| 7cv / 3,600rpm
Fuel type| 95 lead-free
Fuel capacity| 3,6L
Type of oil| 10W30 / 10W40 / 15W30 / 15W40
Oil capacity| 0,7L
Ignition system| Electronic CDI
Starter system| EASY-START Manual and electric
Transmission oil type| 80W90
Transmission oil capacity| 1L
Transmission| By belts
Reducer transmission| Screw spindle + gear rim
Working width| 70cm
Working depth| 17,5 – 35cm
Blades| Tempered iron
Weight| 86Kg

NOTE: GREENCUT reserves the right to modify technical data without prior notice.

ASSEMBLY

The power tiller comes fully assembled except for a few parts. The following instructions will help you mount and adjust the handlebars, cable tension and handlebar height. You will need two 9/16” wrenches to complete the assembly.

NOTE: The product leaves the factory without oil. You must add it before starting the engine.

STEP 1: INSTALLING THE DEPTH SETTING DEVICE

1. Install the depth adjuster at the top of the depth adjuster bracket with the handle facing
2. Insert the depth adjuster pin through the bracket making sure the hole in the top is free.

STEP 3: POSITION THE HANDLEBARS YOU ARE GOING TO WORK WITH

1. Insert four solidity screws into each
2. Fit four
3. Tighten all

STEP 4: FILL THE ENGINE CRANKCASE

NOTE : The engine comes without oil. Oil must be added before starting the engine.

1. Add the Do not overfill. Use clean oils and high quality detergent. Do not mix oil with gasoline. The oil level must be full. Check the oil level by removing the filler cap.
2. Always check the oil level before starting the Refer to the “technical characteristics” section for the capacity and type of oil to be used.

STEP 5: FILL THE TRANSMISSION HOUSING.

1. Add oil through the top opening making sure the amount is as specified in the Use clean oils and high quality detergent. Do not mix oil with gasoline. The oil level has to be full. Check the oil level by removing the filler cap and observing that the transmission oil covers the inner metal gear.
2. Always check the oil level before starting the Refer to the “technical characteristics” section for the capacity and type of oil to be used.

PRODUCT USE

INSPECTION BEFORE YOU BEGIN

1. Make sure the safety cover is in place and that all nuts and bolts are
2. Check the oil level in the engine
3. Check that the air is
4. See the fuel supply. Fill the fuel tank at a safe distance from the top of the tank to provide space for fuel
5. Make sure the spark plug wire and spark plug are tightened
6. Check the position of the wheels and the locking of the
7. Check the position of the regulator depth
8. Check under and around the engine for signs of fuel
9. Inspect the fuel
10. Check for signs of engine
11. Remove dirt from the area of the muffler and starter handle.

START-UP AND SHUTDOWN

The controls required to start the power tiller are located on the motor.

COLD START

1. Open the fuel supply by moving the lever to the right.
2. Place the air flow lever in the closed or throttled position.
3. Move the throttle lever 1/4 of its travel
4. Turn the ignition key of the cláusor clockwise until the engine starts.
5. When the engine is running, immediately move the air gap lever to the open position.

WARM ENGINE START

Starting an engine that is still warm from a previous run normally does not require the use of the choke.

1. Open the fuel supply by moving the lever to the right.
2. Move the air flow lever to the open position.
3. Turn the ignition key of the cláusor clockwise until the engine starts.

IDLE SPEED

Use the “slow – turtle” position on the throttle lever to reduce engine pressure while tillage is not being used. Lowering the engine speed will help the life of the engine, as well as reduce fuel and oil consumption.

SPEED PERFORMANCE

For normal ploughing, move the throttle lever to the “fast – hare” position.

STOP

To stop the engine at any time, change the ON position to OFF. To stop the wheels and teeth at any time, change the control unit to the neutral position.

TILLAGE

1. Set the depth setting lever to the desired working
2. Move the throttle control to “fast – hare”.
3. Press the forward gear lever “forward”, and both the traction and the tiller blades will automatically start working.

SAFETY CONTROL DRIVE LEVERS

LEVER FORWARD:

Push the burs and wheels forward.

Pushing down the safety control lever “forward” towards the handlebars moves the teeth and wheels. With the stop lever, the teeth and wheels make the power tiller make a complete stop.

LEVER BACKWARDS:

Hook the wheels and burs back.

When the reverse gear lever is actuated, the operation of the cultivator is reversed.

ADJUSTMENTS AND TIPS

ATTENTION: Turn off the motor before making adjustments. Use caution when using the reverse lever.

WHEEL LOCKING PINS

TO LOCK THE WHEELS:

1. Remove the locking Align the hole in the axle with the hole in the wheel rim.
2. Insert locked pins into the holes, pass the double ring through the pin to secure the
3. Securely lock the axle and wheel together before
4. Repeat on the other

NOTE : Do not operate the power tiller with only one wheel locked.

TO UNLOCK THE WHEELS AND PUT THEM IN THEIR FREE POSITION:

1. Remove the locking Slide the wheel into the machine.
2. Insert the pin only into the
3. The wheel must rotate freely on the axle.

HANDLEBAR HEIGHT ADJUSTMENT

The ideal height of the handlebar changes according to the depth of the tillage where you want to use it. To adjust the handlebars:

1. Unscrew the nuts and remove the upper and lower screws on each side.
2. Align the handlebars by placing them in the desired holes in the lowest position.
3. Insert the nuts and bolts and tighten them again.

DEPTH-ADJUSTMENT LEVER

The way of working at depth is controlled by the depth spur. To adjust the tilling depth:

1. Remove the retaining pin.
2. Raise the lever of the holding adjustment to the position of the selected tillage level.
3. Align the holes in the depth setting lever with the holes in the bracket and replace the retaining pin.
   • Depth regulator lever down = Depth regulator lever Shallower ploughing.
   • Depth regulator lever up = Depth regulator lever Deeper ploughing.

TENSION ADJUSTING STRAP

Correct belt tension is essential for good performance. After the first half hour of operation, all cables must be readjusted. After this, the belt tension should be checked every 2 hours of operation.

To tighten the strap:

1. Loosen the upper Turn the nut 1/8”.
2. Tighten the lower nut.
3. Check the settings

This procedure has to be repeated until the straps are completely tightened. If the adjustment cannot be made successfully, replace the strap.

TIPS FOR PLOUGHING

ATTENTION: Do not adjust the knife depth until the safety levers are in the neutral position. Always leave the depth setting lever in the transport position before starting the engine by placing the braking device in the top hole of the depth setting lever.

The key to good ploughing is to do superficial work in the first pass, and then increase the depth.

• Tilling in depth will depend on soil condition
• When starting to till in very hard or compact soil, place the retaining pin in the highest This will allow you to work with less depth. With the depth regulator in this position, make several passes over the area to be cultivated. Then make successive layers.
• If the handlebar jumps or moves uncontrollably, lower the depth adjuster by placing the teeth in a higher hole. This will allow you to work normally.
• If there is grass or vegetation blocking the way, change the position of the handlebars so you can pass through.

CULTIVATION ADVICE

If you want to use the power tiller for cultivation:

• Sow different rows of plants leaving between 50 and 55 cm of distance between each row.
• Place the depth setting lever with the retaining teeth in one of the highest This will allow the correct cultivation through the grasses and may divide the soil from the area.

MAINTENANCE

Good maintenance will extend the life of the machine. Prolonged or constant use may require more intensive maintenance for the machine to continue to function properly.

ATTENTION: Make sure the engine is completely shut down before performing any maintenance or repair. This will eliminate any potential risk.

MAINTENANCE

|

EVERY USE

|

FIRST MONTH OR 24H. USE

| EVERY 3 MONTHS OR 50H. USE| EVERY 6 MONTHS OR 100H. USE|

EVERY YEAR OR 300H. USE

| CADA AÑO O 300H USO
---|---|---|---|---|---|---

Belt tensioning

| Review| X| | | |
Change| X| | | |

Engine oil

| Check level| X| | | |
Change| | X| | X|

Air filter

| Review| X| | | |
Cleaning| | | X| |
Replace| | | | | X

Transmission rudde

| Review| X| | | |
Replace| | | X| |
Tyre pressure| Review| X| | | |
Shaft teeth| Cleaning| X| | | |
Similar to the axis of the caster|

Lubricate

| | |

X

| |

MAINTENANCE OF THE POWER TILLER

The following information will help you to make the necessary revisions and perform the required procedures to follow the recommendations of the normal maintenance of your power tiller.

CHANGE THE BELT FORWARD OR BACKWARD

1. Turn off the The engine has to be cold.
2. Remove the spark plug wire and secure the spark
3. Remove the belt
   Remove the belt from the front from the motor pulley forward:

• * Pull the motor cord to rotate the pulley.

  • With the pulley running, force the belt forward out of the groove.

  • Slide the belt off the motor pulley.

  • Pull the strap down and out.
    Remove the reverse belt from the motor pulley.

  • Gently pull on the motor cord to rotate the pulley.

  • With the pulley running, force the belt forward out of the groove.

  • Slide the belt off the motor pulley and change the belt guides.

  • Pull the strap down and Install the new strap upside down.

  • Pull the strap from

  • Replace the strap and snap it into the strap

  • Gently pull on the motor starter Install the new belt forward.

  • Place the belt forward into the groove of the belt

  • Gently pull on the motor cord to rotate the

4. Replace the belt guard.
5. Connect the spark plug nipple.

CHECK THE TRANSMISSION OIL

Check transmission oil level annually. To check the level:

1. Move the lever to the ground.
2. Remove the dipstick from the oil level between the handlebar supports. If the oil level does not touch the dipstick, fill it with oil.
3. Use the filled hole.
4. Check that the front wheel drive and rear tine drive share the same fluid or transmission oil.
5. If necessary, to drain the transmission oil, unscrew the screw at the bottom of the milling cutter drive.

CHECK THE TYRE PRESSURE

The recommended tyre pressure is 20PSI. If the tyres do not have the same pressure, the power tiller will move to the side.

LUBRICATION

Proper lubrication for moving mechanical parts is extremely important for care and maintenance. Check the lubricant level regularly (every 10 hours of use) and top up if necessary with SAE90 transmission oil.

CLEAN THE SHAFT OF THE ARMS

1. Turn off the engine. The engine has to be cold.
2. Remove the spark plug wire.
3. Lock the folded handlebars towards the engine and remove dirt from the most frictional spots.
4. Remove all vegetation, ropes, wires and any other material that has accumulated on the shaft or between the teeth.
5. Put the transmission back in a level position.
6. Replace the spark plug wire.

TROUBLESHOOTING

The table includes some of the most common problems, their causes and remedies.

Engine will not start

| •    Add fuel to the tank

•    Connecting the spark plug wire

•    The throttle must be in the throttle position for a cold start.

The engine runs irregularly during operation|

•    Clean or replace the air filter

It’s hard for the engine to start

| •    Drain the old fuel and replace it with a new one.

•    Make sure that the spark plug wire is connected correctly.

•    The safety control levers must be in a neutral position to start the engine.

The engine lacks power

| •    Raise the cutters to work at a shallower depth (using a depth adjuster)

•    Remove and clean the fuel tank

•    Clean or replace the air filter

•    Carburettor setting is incorrect, have the engine serviced.

•    Replace the spark plug and adjust the distance

•    Drain and refill the tank and carburetor

The engine does not stop when the control is in the stop

position.

|

•    Check and adjust the throttle

Handlebar moves forward during ignition|

•    The safety control levers must be in neutral position to start the engine.

It’s difficult to control the

handlebars when

you’re ploughing

|

•    Set the wheels to the working position

•    Raise the burs for shallower ploughing

The burs turn but the wheels don’t turn.|

•    Put the wheels in working position

•    If internal transmission fails, contact your dealer

The teeth spin, the wheels spin, but the tiller doesn’t move.|

•    Lower the tines to deepen by raising the depth setting lever

Belts are in neutral or reverse position

| •    Turn off the engine and let it cool down

•    Disconnect the spark plug wire

•    Pull down the safety control levers

•    Replace the spark plug strap and cable

The straps do not work forward

| •    Adjust the belt tension pulleys

•    Turn off the engine and let it cool down

•    Disconnect the spark plug wire

•    Pull down the safety control levers

•    Replace the spark plug strap and cable

Excess heat accumulates in the transmission

/ tine area during

ploughing

|

•    Remove vegetation as instructed

•    FOLLOW ALL SAFETY INSTRUCTIONS

•    Check transmission fluid and refill if necessary.

NOTE: If you are unable to resolve the problem, contact the Authorised Service Centre.

TRANSPORTATION AND STORAGE

• Allow the equipment to cool completely before transporting or
• Avoid a location exposed to sunlight when placing the machine in a vehicle. If the machine is left in a locked vehicle for many hours, high temperatures inside the vehicle can cause the fuel to evaporate and cause a possible
• To prevent fuel loss during transport, the product should be secured in its normal operating position and with the fuel cap closed.
• Always store the product in a clean, safe, dry place with temperatures between 0º and 45ºC.
• The equipment is not weatherproof and should not be stored in direct sunlight, high temperatures or in damp
• Never store the equipment in places where flammable materials, combustible gases or liquids, are present.
• To reduce the risk of fire, keep the machine clean by removing traces of material, oil and
• For long periods of storage, store the machine without The stored fuels must be stabilized with a stabilizer.
• Store the machine out of the reach of children.

RECICLYING AND DISPOSING

Worn products are potentially recyclable and should not be disposed of in the usual waste. Help us to protect the environment and preserve natural resources.

Dispose of the device in an environmentally friendly manner. Do not dispose of it with household waste. Its plastic and metal components can be separated and recycled. Take this appliance to an approved recycling centre (green dot).

Gasoline, used oils, oil/gasoline blends and objects stained with gasoline (e.g., rags) should not be disposed of in regular trash, sewage, dirt, rivers, lakes or the sea. Oil-stained items should be disposed of in accordance with local regulations: take them to a recycling center.

The materials used in the packaging of the machine are recyclable: please dispose of them in the appropriate container.

GUARANTEE

GREENCUT guarantees all GREENCUT products for a period of 24 months (valid for Europe). The warranty is subject to the date of purchase taking into account the intended use of the product. As a condition subject to warranty, the original receipt must be presented indicating the date of purchase and its description as well as the defective tool.

The warranty does not cover normal wear and tear, especially on blades, blade fasteners, turbines, light sources, fan and transmission belts, impellers, air filters, spark plugs and damage caused by improper use, especially non- compliance with operating and maintenance instructions.

In the event that repairs or modifications have been made by the consumer or other than with original GREENCUT spare parts, the warranty will be voided.

In the event of a justified warranty claim, we are entitled, at our discretion, to repair or replace the defective tool free of charge. Other claims beyond this warranty are not valid.

DECLARATION OF CONFORMITY (EC)

PRAT INTERNATIONAL BRANDS S.L., owner of the GREENCUT brand, located in Calle Migdia S / N. 43830 – Torredembarra, SPAIN, declares that the GREENCUT GTC220XE power tillers, as from 2015 series onwards, are in accordance with the requirements of the applicable European Parliament Directives and of the Council:

• Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC
• Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility.
• Directive 2000/14/EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for use

The product delivered coincides with the prototype that was submitted for CE exam.

Torredembarra, 22 May 2015,
Albert Prat Asensio, CEO (Authorised representative and responsible for technical documentation).

www.greencut-tools.com

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