MADSTAD Windshield Installation Kit Installation Guide

May 15, 2024
MADSTAD

MADSTAD logo Windshield Installation Manual
Royal Enfield INT 650 (2018-present)

Please read this entire manual before proceeding with the installation

MADSTAD Windshield Installation Kit

Tools Needed for Installation

  1. 2 Phillips Screwdriver

  2. M6 Socket Allen Wrench w/3/8” Drive
  3. M5 Socket Allen Wrench w/3/8” Drive
  4. 3/8” Drive Torque Wrench (Recommended)
  5. M10 Open End Wrench
  6. Cold Beverage & Good Music! (Required)

Hardware Included (Depending Upon Your Purchase) T=Throttle C= Clutch

Combo   Kit – Full shield and Flyscreen

  1. Base Brackets (Fork Clamp Mounting Brackets L&R)
  2. Adjustable Quick Release Brackets (T&C)
  3. Full Shield Mounting Brackets (T&C)
  4. Flyscreen Mounting Brackets (T&C)
  5. Fork Clamp Bolts & Spacers
  6. Windshield Attachment Truss Head Machine Screws Nuts & Washers
  7. Full Shield
  8. Flyscreen
  9. Madstad Sticker

MADSTAD Windshield Installation Kit - Combo Kit

Full Shield Kit Only

  1. Base Brackets (Fork Clamp Mounting Brackets T&C)
  2. Adjustable Quick Release Brackets (T&C)
  3. Full Shield Mounting Brackets (T&C)
  4. Fork Clamp Bolts & Spacers
  5. Windshield Attachment Truss Head Machine Screws Nuts & Washers
  6. Full Shield
  7. Madstad Sticker

MADSTAD Windshield Installation Kit - Full Shield Kit

Flyscreen Kit Only

  1. Base Brackets (Fork Clamp Mounting Brackets T&C)
  2. Flyscreen Quick Release Mounting Brackets (T&C)
  3. Fork Clamp Bolts & Spacers
  4. Windshield Attachment Truss Head Machine Screws Nuts & Washers
  5. Flyscreen
  6. Madstad Sticker

MADSTAD Windshield Installation Kit - Flyscreen Kit

Flyscreen Add-On Kit

  1. Flyscreen Quick Release Mounting Brackets (T&C)
  2. Windshield Attachment Truss Head Machine Screws Nuts & Washers
  3. Flyscreen
  4. Madstad Sticker

STEP 1 – Installation of Base Plates

A. Put the kickstand down and get off the bike, crack a drink and crank the music!
B. Using the M6 Allen Socket, remove the upper pinch bolt on the lower clutchside fork clamp.
C. Pull the OEM bolt completely out and place it neatly in your organized fastener bin or the bucket of mixed fasteners sitting under the workbench. (Not to be reused)
D. Grab the provided fork clamp bolt and spacer as well as the clutch-side base bracket. Place the bracket behind the headlight bracket, slide the bolt through the base bracket with the spacer between the base bracket and the fork clamp. Repeat this process on the upper fork clamp. WARNING – COMPLETE ONE SIDE AT A TIME

MADSTAD Windshield Installation Kit - Base PlatesE. We recommend tightening both bolts to the Manufacturer torque settings. (Please refer to your local dealer or the manufacturer directly)
F. Repeat the process on the throttle-side fork.

Step 2 – Installation of Adjustable Quick Release Brackets

A. You’re getting close now! Time to take a picture and send it to some friends!
B. Grab the clutch-side adjustable bracket, pull and turn the silver tab to the open position, mount to the base bracket with the silver quick release tab facing outward. Turn and push the quick release tab to the locked position.
C. Repeat the same process for the throttle-side.
D. Use the full windshield mounting hardware in this order.

MADSTAD Windshield Installation Kit - Release Brackets

  1. Truss machine screws
  2. Plastic washer
  3. Windshield
  4. Rubber washer
  5. Insert to rubber well nut in mounting bracket
  6. DO NOT OVER TIGHTEN!

For Flyscreen

1. Truss machine screws
2. Plastic washer
3. Windshield
4. Rubber washer| 5. Base bracket
6. Metal washer
7. Lock nut
8. DO NOT OVER TIGHTEN!
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E. Go through and check all the fastener points and make sure they are secure.
F. Stand back and marvel at the Madstad windshield you just installed. Take more pictures, take a selfie, send it to your now jealous friends, tag us on IG, throw a leg over and go Tame the Wind!
G. Once you have had a chance to ride with the new Madstad installed you’ll probably want to adjust the full screen to your liking. Just loosen the adjustment knobs and angle it or raise it to your desired riding position.

MADSTAD Windshield Installation Kit - Release Brackets

Enjoy The Ride! MADSTAD logo

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