MADSTAD ENGINEERING KTM 1290 Super Adventure S Adjustable Windshield Mount Instruction Manual

June 17, 2024
MADSTAD Engineering

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MADSTAD ENGINEERING KTM 1290 Super Adventure S Adjustable Windshield

Mount

MADSTAD-ENGINEERING-KTM-1290-Super-Adventure-S-Adjustable-Windshield-Mount-
product

Product Information

Specifications:

  • Compatible with: KTM 1290 SA 2017 – Up
  • Includes: KTM 1290 brackets set, Aluminum crossbar, Screws and washers
  • Tools Needed: T-30 Torx (star) driver, #2 Phillips screwdriver

Product Usage Instructions

Installation:

  1. Lower the stock shield completely and remove it using a T-30 Torx driver.
  2. Attach the MadStad brackets to the factory windshield mounting points using the provided M5 screws, lock washers, and flat washers.
  3. Install the crossbar between the brackets ensuring proper alignment and secure it with M6 x 12mm screws and flat washers.

Adjusting the Brackets:
Use the knob screws to release and adjust the windshield position. Ensure the knobs are tightened securely before riding. Make adjustments only when the motorcycle is stationary.

Windshield Angle:
For optimal performance, set the windshield at a 55-60 degree angle. Use the angle guide provided to check and adjust as needed.

FAQ:

  • Q: Can I adjust the windshield while riding?
    A: No, always come to a complete stop before adjusting the windshield to ensure safety.

  • Q: How do I find the best windshield position?
    A: Experiment with different positions at various speeds until you find a combination that eliminates buffeting and provides a smoother ride.

  • Q: What tools are required for installation?
    A: You will need a T-30 Torx (star) driver and a #2 Phillips screwdriver for installation.

Please read this entire manual before proceeding with installation.

What is in the box

  • (1) KTM 1290 brackets set
  • (1) Aluminum crossbar
  • (2) M6 x 12 screws
  • (2) M6 flat washers
  • (4) M5 x 12 screws
  • (4) M5 lock washers
  • (4) M5 flat washers
  • (4) M5 x 30 truss screws
  • (4) plastic flat washers
  • (10) rubber washers

MADSTAD-ENGINEERING-KTM-1290-Super-Adventure-S-Adjustable-Windshield-Mount-
fig- \(1\)

Tools Needed

  • T-30 Torx (star) driver
  • 2 Phillips screwdriver

These MadStad adjustable windshield brackets are designed to bolt to the factory windshield mounting points and the factory shield (or any other aftermarket shield made for the 1290 SA) attaches to the front of our brackets.

INSTALLATION OVERVIEW

The MadStad brackets attach to the stock windshield mounting holes. Before you begin the installation, lower the stock shield down, lock the factory height adjusters in place and remove the stock shield using a T-30 Torx driver or bit. (You will not need these screws for the MadStad brackets.)

BRACKETS:
Attach the MadStad brackets to the factory windshield mounting points. Use the M5 Phillips screws, lock washers and flat washers that came with the kit. First slide an M5 lock washer then a flat washer onto each M5 screw, and run that through our bracket mounting holes and into the threaded factory holes. The adjustment knobs and windshield mounting tabs should face inward toward the centre of the bike (see image at right).

MADSTAD-ENGINEERING-KTM-1290-Super-Adventure-S-Adjustable-Windshield-Mount-
fig- \(2\)

NOTE:
Turn the factory height adjustment knobs to lower the factory brackets to their lowest position. You will be able to use the MadStad adjustment knobs to control both height and angle.

Crossbar
The crossbar gets installed between the two brackets as seen in the photo below. There is a small protruding pin on one side of the bar that must be placed outside of the brackets to keep the crossbar from rotating. The diagram below shows how to place the pin before screwing in the bar.MADSTAD-
ENGINEERING-KTM-1290-Super-Adventure-S-Adjustable-Windshield-Mount-fig-
\(3\)

Use the M6 x 12mm button head screws with flat washers to secure the crossbar on both sides.

Windshield Installation
  1. Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
  2. Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
  3. Hand-tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.

MADSTAD-ENGINEERING-KTM-1290-Super-Adventure-S-Adjustable-Windshield-Mount-
fig- \(4\)

Adjusting the MadStad Brackets

The knob screws release the brackets allowing the windshield to slide and tilt. These knob screws must always be tightened securely before riding. DO NOT attempt to adjust the brackets while riding! You must come to a complete stop before making adjustments. Also make sure that you do not set the windshield in such a way that causes your handlebars or hand guards (if installed) to hit the windshield when turning, or before reaching full lock.

To make adjustments, loosen the knobs for 1-2 turns and set the windshield so the top edge is at about your chin level as you look straight ahead while seated on the bike. Set the angle at approximately 60 degrees. (Use the angle guide on the back page of this manual as a guide.) Tighten the knobs and go for a ride to see if you now have smooth airflow over and around your helmet. Do this on a calm day if at all possible; windy days make it hard to judge the airflow. Don’t ever try to adjust the mount while in motion!

To try a different windshield position, bring the motorcycle to a complete stop and out of traffic. Loosen the two knob screws and tilt the windshield forward or back 2-3 degrees or so, and/or adjust it up or down if necessary. Re-tighten the knobs and go for another ride. Continue experimenting with different positions at different speeds until you find a combination of height and rake angle that eliminates buffeting and gives a smoother ride. You may have more than one favourite position, for example, the shield tilted forward on cooler days, and the shield tilted back on hot days to let more air into your body.

Notes on Windshield Angle

Most windshields work best when set at a 55-60 degree angle. We have provided an angle guide on the back page of this manual so that you can check and see if your shield is set somewhere in this range.

To check your shield angle, your bike should be in an upright position either on a centre stand or held up by a helper. Set the spine (folded edge) of the manual against the front of the shield. If the large arrow marked 60° is pointing straight up, then your shield is at a 60-degree angle. (See diagram on Page 5.) A little farther back and your angle would be somewhere between 55 and 60 degrees. Anywhere in this range is fine for your initial test ride. On some bikes a more vertical angle works better, so don’t be afraid to experiment later if tilting the shield back doesn’t seem to be ideal.

PIVOT SCREWS

  • The MadStad mount has a pivot screw on each set of brackets, located near the center of the bottom bracket. A nylon lock nut keeps the screw snugly in place, yet allows the brackets to slide back and forth. It is adjusted at the factory to have a minimum of play yet still allow the brackets to move.
  • If for some reason you wish to adjust the tightness of this pivot screw or move it to an alternate pivot position, use a 4mm Allen wrench along with a 10mm socket or crescent wrench to adjust. If you tighten the lock nut completely you will not be able to slide the brackets.

Disclaimer

Neither MadStad Engineering nor its owners shall be liable for any damages, consequential or inconsequential, resulting from the use of our products. Installation of any of our products constitutes acceptance of these terms.

It is the responsibility of the user to make sure all fasteners are tightened securely, the windshield is mounted properly and the adjustment knobs are tightened snugly before putting the motorcycle in motion. MadStad systems ARE NOT intended to be adjusted while the vehicle is in motion; you must pull over out of the way of traffic and come to a complete stop before making any changes. The user must never place the windshield in such a position as to interfere with the safe and complete movement of the handlebars and controls.

Returns and Warranty

MadStad adjustable brackets carry a lifetime warranty against manufacturing defects. This does not include cosmetic issues nor any parts that inherently wear out or degrade over time such as rubber and plastic parts. Windshields, deflectors, and other similar plastic parts are warrantied for 1 year against manufacturing defects, not against cosmetic issues or issues related to normal wear and tear. Please visit our website for further details.

Contact Information

MadStad Engineering, Inc.

Thank you for your support, and ride safely!

References

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