MADSTAD ENGINEERING KTM 1190 Adjustable Windshield System Instruction Manual

MADSTAD ENGINEERING KTM 1190 Adjustable Windshield System

Product Information

Specifications:

• Designed for KTM 1190 / 1290 / 1090 Adventure models
• Includes MadStad adjustable windshield brackets
• Material: Various (check user manual for specific components)
• Tools Required: 4 mm Allen wrench, 10 mm wrench

Product Usage Instructions

• Installation Overview:

• • Lower the stock shield and remove it using a T-30 Torx driver.
  • Attach the MadStad brackets to the factory windshield mounting points using the provided hardware.
  • Ensure adjustment knobs and windshield tabs face inward towards the bike centre.

• Adjusting the Brackets:
  Before riding, securely tighten the knob screws to prevent movement. Adjust the windshield position by loosening the screws, making desired changes, and re-tightening. Experiment with different positions to find the best setup for your ride.

• Notes on Windshield Angle:
  Ideally, set the windshield at a 55-60 degree angle for optimal performance. Use the angle guide provided to check and adjust as needed.

• Windshield Inversion:
  The MadStad windshield hole pattern is symmetrical, allowing for upside-down installation if desired.

• Pivot Screws:
  The pivot screws on each bracket set are adjusted to minimize play while enabling movement. A nylon lock nut keeps the screw secure.

FAQ:

• Q: Can I use my stock windshield with these brackets?
  A: No, the MadStad brackets are designed for use with the MadStad windshield only.

• Q: How do I know if my windshield is set at the correct angle?
  A: Refer to the angle guide provided in the manual to ensure your windshield is set between 55-60 degrees for optimal performance.

• Q: Can I adjust the brackets while riding?
  A: No, always come to a complete stop before adjusting the brackets to avoid accidents or mishaps.

Please read this entire manual before proceeding with installation.

What is in the box

• (1) KTM 1190 brackets set
• (4) M5 x 12 screws
• (4) M5 lock washers
• (4) M5 metal flat washers
• (4) M5 x 20 Phillips truss screws
• (4) M5 plastic flat washers
• (4) M5 soft rubber washers

Tools Needed

• 4 mm Allen wrench (hex key)
• 10 mm wrench (open-end, box, or small adjustable crescent)

These MadStad adjustable windshield brackets are designed to bolt to the factory windshield mounting points. The MadStad windshield then attaches to the front of the brackets with quick-removal T-screws. You will NOT be able to use your stock windshield with these brackets.

INSTALLATION OVERVIEW

The MadStad brackets attach to the stock windshield mounting holes. Before you begin the installation, lower the stock shield down, lock the factory height adjusters in place and remove the stock shield using a T-30 Torx driver or bit. (You will not need these screws for the MadStad brackets.) The only tool you will need to attach the MadStad system is a Phillips-head screwdriver.

BRACKETS:
Attach the MadStad brackets to the factory windshield mounting points. Use the M5 Phillips screws, lock washers and flat washers that came with the kit. First slide an M5 lock washer then a flat washer onto each M5 screw (Phillips, Hex shown in photo) and run that through our bracket mounting holes and into the threaded factory holes. The adjustment knobs and windshield mounting tabs should face inward toward the centre of the bike (see image at right).

Windshield Installation

1. Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
2. Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
3. Hand-tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.

Adjusting the Brackets

The knob screws release the brackets allowing the windshield to slide and tilt. These knob screws must always be tightened securely before riding. DO NOT attempt to adjust the brackets while riding! You must come to a complete stop before making adjustments. Also make sure that you do not set the windshield in such a way that causes your handlebars or hand guards (if installed) to hit the windshield when turning, or before reaching full lock. To make adjustments, loosen the knobs for 1-2 turns and set the windshield so the top edge is at about your chin level as you look straight ahead while seated on the bike. Set the angle at approximately 60 degrees. (Use the angle guide on the back page of this manual as a guide.) Tighten the knobs and go for a ride to see if you now have smooth airflow over and around your helmet. Do this on a calm day if at all possible; windy days make it hard to judge the airflow. Don’t ever try to adjust the mount while in motion!

To try a different windshield position, bring the motorcycle to a complete stop and out of traffic. Loosen the two knob screws and tilt the windshield forward or back 2-3 degrees or so, and/or adjust it up or down if necessary. Re-tighten the knobs and go for another ride. Continue experimenting with different positions at different speeds until you find a combination of height and rake angle that eliminates buffeting and gives a smoother ride. You may have more than one favourite position, for example, shield tilted forward on cooler days, and shield tilted back for hot days to let more air into your body.

Notes on Windshield Angle

Most windshields work best when set at a 55-60 degree angle. We have provided an angle guide on the back page of this manual so that you can check and see if your shield is set somewhere in this range. To check your shield angle, your bike should be in an upright position either on a centre stand or held up by a helper. Set the spine (folded edge) of the manual against the front of the shield. If the large arrow marked 60° is pointing straight up, then your shield is at a 60-degree angle. (See diagram on Page 5.) A little farther back and your angle would be somewhere between 55 and 60 degrees. Anywhere in this range is fine for your initial test ride. On some bikes a more vertical angle works better, so don’t be afraid to experiment later if tilting the shield back doesn’t seem to be ideal.

WINDSHIELD INVERSION
The MadStad windshield hole pattern is symmetrical, which means it is the same right-side-up as it is upside-down.

PIVOT SCREWS

The MadStad mount has a pivot screw on each set of brackets, located near the center of the bottom bracket. A nylon lock nut keeps the screw snugly in place, yet allows the brackets to slide back and forth. It is adjusted at the factory to have a minimum of play yet still allow the brackets to move. If for some reason you wish to adjust the tightness of this pivot screw or move it to an alternate pivot position, use a 4mm Allen wrench along with a 10mm socket or crescent wrench to adjust. If you tighten the lock nut completely you will not be able to slide the brackets.

Disclaimer

Neither MadStad Engineering nor its owners shall be liable for any damages, consequential or inconsequential, resulting from the use of our products. Installation of any of our products constitutes acceptance of these terms. It is the responsibility of the user to make sure all fasteners are tightened securely, the windshield is mounted properly and the adjustment knobs are tightened snugly before putting the motorcycle in motion. MadStad systems ARE NOT to be adjusted while the vehicle is in motion; you must pull over out of the way of traffic and come to a complete stop before making any changes. The user must never place the windshield in such a position as to interfere with the safe and complete movement of the handlebars and controls.

Returns and Warranty

MadStad adjustable brackets carry a lifetime warranty against manufacturing defects. This does not include cosmetic issues nor any parts that inherently wear out or degrade over time such as rubber and plastic parts. Windshields, deflectors, and other similar plastic parts are warrantied for 1 year against manufacturing defects, not against cosmetic issues or issues related to normal wear and tear. Please visit our website for further details.

Contact Information

MadStad Engineering, Inc.

• 1451 E. Jefferson Street Brooksville, FL 34601 U.S.A.
• Phone: 352-848-3646
• Web Site: http://www.madstad.com
• Email: support@madstad.com

Thank you for your support, and ride safely!

References

• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad

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