MADSTAD ENGINEERING KTM 690 Enduro Adjustable Windshield System Instruction Manual

MADSTAD ENGINEERING KTM 690 Enduro Adjustable Windshield System

Product Information

Specifications:

• Material: Aluminum
• Includes: MadStad Brackets Kit, Aluminum spacers, Screws, Washers, Rubber washers
• Warranty: Lifetime warranty against manufacturing defects

Product Usage Instructions

Bracket Installation:

1. Remove the bolts but leave the top clamp in place.
2. Bolt the MadStad brackets on top or pre-assemble the new long bolts with washers onto the brackets.
3. Install the brackets one side at a time without loosening the handlebars.

Adjusting the MadStad Knob Brackets:

1. Ensure knob screws are securely tightened before riding.
2. Do not adjust the brackets while riding – come to a complete stop first.
3. Loosen knob screws to adjust windshield position (tilt forward/back, up/down).
4. Experiment with different positions at different speeds for optimal wind protection and comfort.

Pivot Screws:

1. Use a 4mm Allen wrench and a 10mm socket to adjust pivot screws if needed.
2. Ensure the lock nut is not tightened completely to allow bracket movement.

Notes on Windshield Angle:
The windshield angle guide recommends setting at a 55-60 degree angle for best performance.

Disclaimer:
MadStad Engineering and its owners are not liable for any damages resulting from product use. Installation indicates acceptance of terms.

Returns and Warranty:
Lifetime warranty against manufacturing defects. Exclusions apply to cosmetic issues and parts subject to wear over time.

FAQ:

• Q: Can I adjust the windshield position while riding?
  A: No, always come to a complete stop before making adjustments.

• Q: What should I do if the windshield causes interference with handlebars?
  A: Adjust the angle to prevent contact with handlebars or handguards.

• Q: How should I clean the windshield?
  A: Use a mild soap and water solution with a soft cloth to clean the windshield.

Please read this entire manual before proceeding with installation.

What is in the box

• (1) MadStad Brackets Kit
• (4) Aluminum spacers 0.5”
• (4) M8 x 50 screws
• (4) M8 flat washers
• (4) M5 x 25 Truss
• (4) 3/8L rubber washers
• (4) soft rubber washers

This MadStad system attaches above your handlebar clamps using aluminium spacers and longer bolts. Your handlebars do not need to come loose as you can install these brackets one side at a time.

Bracket Installation

STEP 1

• Remove two of your handlebar clamp bolts ON ONE SIDE ONLY. (If you remove all four handlebar clamp bolts your bars will come loose, and we don’t want to do that.)
• Remove the bolts but leave the top clamp in place. The MadStad brackets will bolt on top.

STEP 2

• Set two of the aluminium spacers provided in your kit into the two holes in the now-open top clamp, as seen in the photo above. Put one M8 flat washer on top of each spacer. To keep it from slipping off, put a dab of Vaseline or similar thick grease on top of the spacer so that the flat washer will stick to it and not slide off.
• Or, pre-assemble the new long bolts with washers right onto the MadStad bracket as shown at right. Just hold the bolts and washers in place so they don’t fall out when you go to set them into the spacers and lower bar clamp.

STEP 3
Insert the bracket with the new M8 bolts and washers provided right through the aluminium spacers and into the mounting holes of the bottom bar bracket. Run the bolts in with your fingers to get them started then bolt them down so the final result looks like the photo below. NOTE: Tighten the front bolt completely first, then tighten the back bolt to factory specifications.

The actual KTM model in the photo may differ – the installation is the same

STEP 4
Repeat steps 1, 2 and 3 for the other set of brackets on the other bar clamp. The final result will look like the photo on page 1 of this manual.

Windshield Installation

1. Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
2. Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
3. Hand-tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.

Adjusting the MadStad Knob Brackets

The knob screws release the brackets allowing the windshield to slide and tilt. These knob screws must always be tightened securely before riding. DO NOT attempt to adjust the brackets while riding! You must come to a complete stop before making adjustments. Also make sure that you do not set the windshield in such a way that causes your handlebars or hand guards (if installed) to hit the windshield when turning, or before reaching full lock.

To make adjustments, loosen the knobs for 1-2 turns and set the windshield so the top edge is at about your chin level as you look straight ahead while seated on the bike. Set the angle at approximately 60 degrees (roughly the same angle as your forks). You can also use the angle diagram on the back page of this manual as a guide. Tighten the knobs and go for a ride to see if you now have smooth airflow over and around your helmet. Do this on a calm day if at all possible; windy days make it hard to judge the airflow. Don’t ever try to adjust the brackets while in motion!

To try a different windshield position, bring the motorcycle to a complete stop and out of traffic. Loosen the two knob screws and tilt the windshield forward or back 2-3 degrees or so, and/or adjust it up or down if necessary. Re-tighten the knobs and go for another ride. Continue experimenting with different positions at different speeds until you find a combination of height and rake angle that eliminates buffeting and gives a smoother ride. You may have more than one favourite position, for example, the shield tilted forward on cooler days, and the shield tilted back on hot days to let more air to your body.

PIVOT SCREWS

• The MadStad mount has a pivot screw on each set of brackets, located near the center of the bottom bracket. A nylon lock nut keeps the screw snugly in place, yet allows the brackets to slide back and forth. It is adjusted at the factory to have a minimum of play yet still allow the brackets to move.
• If for some reason you wish to adjust the tightness of this pivot screw or move it to an alternate pivot position, use a 4mm Allen wrench along with a 10mm socket or crescent wrench to adjust. If you tighten the lock nut completely you will not be able to slide the brackets.

Notes on Windshield Angle

Most windshields work best when set at a 55-60 degree angle. We have provided an angle guide on the back page of this manual so that you can check and see if your shield is set somewhere in this range.

To check your shield angle, your bike should be in an upright position either on a centre stand or held up by a helper. Set the spine (folded edge) of the manual against the front of the shield. If the large arrow marked 60° is pointing straight up, then your shield is at a 60-degree angle. (See diagram on Page 5.) A little farther back and your angle would be somewhere between 55 and 60 degrees. Anywhere in this range is fine for your initial test ride. On some bikes a more vertical angle works better, so don’t be afraid to experiment later if tilting the shield back doesn’t seem to be ideal.

Disclaimer

Neither MadStad Engineering nor its owners shall be liable for any damages, consequential or inconsequential, resulting from the use of our products. Installation of any of our products constitutes acceptance of these terms. It is the responsibility of the user to make sure all fasteners are tightened securely, the windshield is mounted properly and the adjustment knobs are tightened snugly before putting the motorcycle in motion. MadStad systems ARE NOT intended to be adjusted while the vehicle is in motion; you must pull over out of the way of traffic and come to a complete stop before making any changes. The user must never place the windshield in such a position as to interfere with the safe and complete movement of the handlebars and controls.

Returns and Warranty

MadStad adjustable brackets carry a lifetime warranty against manufacturing defects. This does not include cosmetic issues nor any parts that inherently wear out or degrade over time such as rubber and plastic parts. Windshields, deflectors, and other similar plastic parts are warrantied for 1 year against manufacturing defects, not against cosmetic issues or issues related to normal wear and tear. Please visit our website for further details.

Contact Information

MadStad Engineering, Inc.

• 1451 E. Jefferson Street Brooksville, FL 34601 U.S.A.
• Phone: 352-848-3646
• Web Site: http://www.madstad.com
• Email: support@madstad.com

Thank you for your support, and ride safely!

References

• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>