MADSTAD ENGINEERING BMW F650GS Robo Bracket Instruction Manual

MADSTAD ENGINEERING BMW F650GS Robo Bracket

Product Information

Specifications:

• Compatible with: BMW F650GS (2005-2007) and BMW G650GS (2009-2010)
• Tools Needed: 4 mm Allen wrench, 10 mm wrench
• Features: Quick-removal T-screws, adjustable height and tilt

Product Usage Instructions

Bracket Installation:

1. Attach the Robo Knob brackets to the MadStad adapter plate using the provided screws.
2. Ensure that the knobs on the brackets face each other and are positioned upwards.
3. Mount the plate with brackets onto the dashboard, using plastic spacers provided between the adapter plate and the dash.

Adjusting the Brackets:

1. To adjust the windshield height and tilt, loosen the knob screws located on the brackets.
2. Make adjustments to the windshield position while the motorcycle is stationary and out of traffic.
3. Ensure that the windshield position does not interfere with handlebars or handguards when turning.
4. Experiment with different positions at various speeds to find the optimal combination for a smoother ride.

Pivot Screws:
The MadStad mount includes pivot screws on each set of brackets to allow for sliding back and forth. These screws are factory-adjusted to minimize play while allowing movement.

FAQ

• Q: Can I use my factory windshield with these brackets?
  A: No, the factory windshield is not adaptable for use with these brackets. You will need to use the new windshield provided in the kit.

• Q: How do I prevent scratching on the back of the shield?
  A: Ensure that the shield is not tilted fully backward to avoid contact with the top edge of the brackets, which may cause scratching. Check for clearance before adjusting.

• Q: When should I adjust the brackets?
  A: Adjust the brackets only when the motorcycle is stationary and not in motion. Do not attempt to adjust while riding to ensure safety.

Adjustable Windshield System

• BMW F650GS (2005-2007)
• BMW G650GS (2009-2010)

Please read this entire manual before proceeding with installation.

What is in the box

• (1) Set of preassembled MadStad adjustable brackets
• (1) Black aluminum adapter plate
• (4) M6 x 12 mounting screws
• (8) M6 flat washers
• (4) M6 lock nuts
• (4) M5 x 25 Philips screws
• (4) M5 flat washers
• (4) Split lock washers
• (4) ¼” plastic spacers
• (4) M5 T-Screws
• (8) 1/8” thick rubber washers (for T-screws)

Tools Needed

• 4 mm Allen wrench (hex key)
• 10 mm wrench (open-end, box, or small adjustable crescent)

MadStad RoboKnob brackets are designed to bolt to a curved surface like the metal adapter plate included in this kit. The new windshield attaches to the top of the brackets with quick-removal T-screws. Loosening the two adjustment knobs allow you to change the windshield height and tilt without getting off of the bike and without any tools. You will need to remove your factory windshield; it is not adaptable for use with these brackets.

Bracket Installation

Your Robo Knob brackets attach to the MadStad adapter plate as shown on page three. Use the four M6 x 12 screws with washers and lock nuts as shown in the diagram below.

NOTE:
Invert the bottom screws. There is not much clearance between the adapter plate and the dashboard, so if you do not invert the bottom pair of mounting screws the nuts and screw tips sticking down will press against your dashboard.

The knobs on the brackets go to the insides (facing each other) with the knob sides up. When both brackets are installed it should look like the diagram at right:

The mounting plate with brackets then attaches to the dashboard in place of the stock shield. Plastic spacers have been provided which go between the adapter plate and the dash. Here is how to install the adapter plate hardware at all four mounting holes:

Adapter Plate Installation Diagram

Windshield Installation

1. Pre-install the Truss screws & washers into the windshield holes as shown in the image below.
2. Once all four of the screws are in place, gently guide the screws into the Well Nuts in the brackets until all four are set.
3. Hand-tighten the Truss screws until they swell up behind the bracket and are firmly holding the windshield.

Adjusting the Brackets

The knob screws release the brackets allowing the windshield to slide and tilt. These knob screws must always be tightened securely before riding. DO NOT attempt to adjust the brackets while riding! You must come to a complete stop before making adjustments. Also make sure that you do not set the windshield in such a way that causes your handlebars or hand guards (if installed) to hit the windshield when turning, or before reaching full lock.

To make adjustments, loosen the knobs for 1-2 turns and set the windshield so the top edge is at about your chin level as you look straight ahead while seated on the bike. Set the angle at approximately 60 degrees. (Use the angle guide on the back page of this manual as a guide.) Tighten the knobs and go for a ride to see if you now have smooth airflow over and around your helmet. Do this on a calm day if at all possible; windy days make it hard to judge the airflow. Don’t ever try to adjust the mount while in motion!

WARNING:
If you tilt the shield fully backward, it may make contact with the top edge of the brackets. This could scratch the back of your shield, so please check to make sure there is no contact.

To try a different windshield position, bring the motorcycle to a complete stop and out of traffic. Loosen the two knob screws and tilt the windshield forward or back 2-3 degrees or so, and/or adjust it up or down if necessary. Re-tighten the knobs and go for another ride. Continue experimenting with different positions at different speeds until you find a combination of height and rake angle that eliminates buffeting and gives a smoother ride. You may have more than one favourite position, for example, shield tilted forward on cooler days, and shield tilted back on hot days to let more air into your body.

PIVOT SCREWS

• The MadStad mount has a pivot screw on each set of brackets, located near the center of the bottom bracket. A nylon lock nut keeps the screw snugly in place, yet allows the brackets to slide back and forth. It is adjusted at the factory to have a minimum of play yet still allow the brackets to move.
• The upper pivot hole gives maximum rearward tilt, and the lower pivot hole moves the tilt range 5 degrees forward. The lower pivot hole also brings the shield a bit closer to the bike. If for some reason you wish to adjust the tightness of this pivot screw or move it to an alternate pivot position, use the 4mm Allen wrench provided, along with a 10mm socket or wrench to adjust. If you tighten the lock nut completely you will not be able to slide the brackets.

Notes on Windshield Angle

Most windshields work best when set at a 55-60 degree angle. We have provided an angle guide on the back page of this manual so that you can check and see if your shield is set somewhere in this range.

To check your shield angle, your bike should be in an upright position either on a centre stand or held up by a helper. Set the spine (folded edge) of the manual against the front of the shield. If the large arrow marked 60° is pointing straight up, then your shield is at a 60-degree angle. (See diagram on Page 5.) A little farther back and your angle would be somewhere between 55 and 60 degrees. Anywhere in this range is fine for your initial test ride. On some bikes a more vertical angle works better, so don’t be afraid to experiment later if tilting the shield back doesn’t seem to be ideal.

Disclaimer

Neither MadStad Engineering nor its owners shall be liable for any damages, consequential or inconsequential, resulting from the use of our products. Installation of any of our products constitutes acceptance of these terms. It is the responsibility of the user to make sure all fasteners are tightened securely, the windshield is mounted properly and the adjustment knobs are tightened snugly before putting the motorcycle in motion. MadStad systems ARE NOT intended to be adjusted while the vehicle is in motion; you must pull over out of the way of traffic and come to a complete stop before making any changes. The user must never place the windshield in such a position as to interfere with the safe and complete movement of the handlebars and controls.

Returns and Warranty

MadStad adjustable brackets carry a lifetime warranty against manufacturing defects. This does not include cosmetic issues nor any parts that inherently wear out or degrade over time such as rubber and plastic parts. Windshields, deflectors, and other similar plastic parts are warrantied for 1 year against manufacturing defects, not against cosmetic issues or issues related to normal wear and tear. Please visit our website for further details.

Contact Information

MadStad Engineering, Inc.

• 1451 E. Jefferson Street Brooksville, FL 34601 U.S.A.
• Phone: 352-848-3646
• Web Site: http://www.madstad.com
• Email: support@madstad.com

Thank you for your support, and ride safely!

References

• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad
• Adjustable motorcycle windshield systems | motorcycle windscreen | Madstad

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