signify ID-39 Trugroove Recessed Drywall Trimless Installation Guide
- June 17, 2024
- signify
Table of Contents
signify ID-39 Trugroove Recessed Drywall Trimless
Product Information
Specifications
- Product Name: TruGroove Recessed ID-39 Drywall Trimless
- Product Type: Linear Fixture
- Mounting Type: Standalone or Continuous Run in Drywall Ceiling System
- Light Distribution: Symmetric or Asymmetric
- Lens Type: Flush or Regressed
- Tools Required: Phillips screwdriver, 5/16 Nut Driver
FAQ
- Q: What tools are required for installation?
- A: You will need a Phillips screwdriver and a 5/16 Nut Driver.
- Q: What should I do before connecting the fixture to the power supply?
- A: Make sure the fixture is connected to the building ground via the provided ground wire. Also, disconnect or turn off power before any installation, service, or maintenance.
- Q: Can the fixture be installed in a residential area?
- A: This fixture is designed for operation in a commercial environment. If installed in a residential area, it may cause harmful interference to radio communications.
Standalone or Continuous Run in Drywall Ceiling
System Overview
These instructions review how to install drywall trimless versions of TruGroove recessed fixtures. Please refer to layout drawings supplied by Ledalite in conjunction with these installation instructions. The graphics below show the components required.
IMPORTANT: Read all instructions including fixture/sensor wiring AND mechanical details before beginning installation
Mounting Kit 390ZA01
**Joint Kit 390JK01***
**Joint Kit 390JK03***
*Note: One kit required for each joint. Joint kit determined by flush or
regressed lens mounting and symmetric or asymmetric light distribution.
Tools: Phillips screwdriver, 5/16” Nut Driver
ATTENTION: Install in accordance with local and national building and electric codes.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interreference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Important Notes
Installation Notes
- ‘C’ Channels (or equivalent) must be properly braced to ensure accuracy of cut out in drywall.
- Use appropriate tools to outline specified dimensions of ceiling cut out to ensure straightness of cutting.
- Lens will not insert properly if fixture trim has mud or paint build up.
Warning, Shock Hazard
- Fixture must be connected to building ground via the provided ground wire before connecting to mains power supply.
- Disconnect or turn off power before attempting any installation, service or maintenance.
Avoid
- The straightness and accuracy of the cut out in the drywall is crucial in ensuring proper fit for the fixture.
NOTE: TruGroove modules are designed for installation after ceiling construction.
Prepare Ceiling
Prepare Ceiling: Standalone Units
Determine Locations
- Determine fixture location and fixture type. Refer to figure A for cut out length and mount locations. Install mount brackets and suspension cables.
- Determine power feed location(s) refer to figure A. Install power feeds as required and drop below installed ceiling height.
- Build ceiling frame around fixture cutout to 3 7/8″ to 4 1/8″ width as shown in figure A.
Important
- The cut out MUST fall within the specified tolerances.
Ceiling Cut out Details
Important
- For 2ft standalone fixtures, end framing members must be installed 1” beyond ceiling cut out.
ATTENTION
- Install in accordance with local and national building and electric codes.
Prepare Ceiling: Continuous Runs
Determine Locations
- Determine fixture location and fixture type. Refer to figure B for mount locations and cut out length. Install mount brackets and suspension cables as shown below.
- Determine power feed location(s) refer to layout drawings. Install power feeds as required and drop below installed ceiling height.
- Build ceiling frame around fixture cut out to 3 7/8″ to 4 1/8″ width as shown in figure B. Refer to layout drawings for ceiling frame length.
Ceiling Cut out Details
Installation Preparation
Mount Kit
- Install mounting brackets, suspension cables and power feed(s) at required locations.
- Mounting hardware (screws/ fasteners) are supplied by others.
- Maximum screw size # 10 (.190”).
Install Mounts and Power Cables
- Install a ‘C’ channel perimeter around the ceiling cutout.
- Important: See ceiling cut out details on.
Install Drywall Ceiling
- Install drywall ceiling and cut required opening as shown in figure A or figure B.
ATTENTION: Install in accordance with local and national building and electric codes.
Install fixtures
Prepare Fixtures
- Arrange boxed fixtures on floor in specified mounting locations, based on supplied layout drawings.
- Match up each fixture based on the spec tag and ID number labelled on each fixture box for the specified run.
Insert Aircraft Cable / Raise Fixture
- Suspend each module by inserting the aircraft cables through the grippers on top of the housing.
- Gradually lift each module to approximately 12 inches below the ceiling.
Remove Cover and Feed through Power Wire
- At the power location(s), remove factory installed wire cover. Feed power wires through. Complete all wiring connections.
Re-install Wire Cover
- Re-install wire cover and slide to lock. Install screw.
Raise and Level Fixtures
- Once the power connections are complete, pull the aircraft cable to raise all modules to just below the ceiling.
- Important: Modules must be level relative to each other if joining of sections is required
ATTENTION: Install in accordance with local and national building and electric codes.
NOTE: For Standalone fixtures skip to step 16
Install Joiner Aligners
- At joint location(s), gently tap provided joiner aligners inside one module only. Two joiner aligners are required for each joint.
- Important: To insert aligners, tap gently with a hammer until half is inserted into the joiner channel. Be sure to engage the dimple.
Complete Wiring Connections
- Complete module to module wiring connections and carefully tuck all wires inside the upper wiring cavity.
- Important: Pay attention that the fixture to fixture ground wire is connected.
Join Individual Modules
- Gently slide housing modules together, ensuring joiner aligners are engaged inside the trim in the adjacent module.
- Important: Joiner aligners must be fully inserted to provide proper section alignment.
Install Joiner Brackets
- Install joiner brackets on each side of the housing using supplied hardware.
- Important: Hand tighten bracket screws while supporting the housing on the opposite side. Gradually alternate sides while tightening.
- Do not over tighten.
Raise Fixture(s) into Ceiling Cut out
Important: For continuous row modules, start at one end and gradually raise each module up one inch at a time. Repeat process until housing is fully recessed and housing trim touches drywall ceiling. Do not stress the joint connection by tilting the module, as damage can occur.
Secure Fixture
- Secure the fixture to the gyproc and ‘ C’ channel with #6 drywall screws (supplied by others).
- Ensure screws are driven “Straight” and not in anyway to alter the width of the opening.
ATTENTION: Install in accordance with local and national building and electric codes.
Trim Excess Cable
- Trim suspension cable approximately 8 inches below the ceiling level. Tuck all excess cable inside the upper wiring cavity.
Secure Joint Cover Flush lens and Symmetric
- At joint location(s), secure joint covers using Philips screwdriver and supplied hardware. Ensure cover plates sit flush with bottom reflectors for proper LED board fit.
Secure Joint Cover Regressed lens or Asymmetric
- At joint location(s), secure joint covers using Philips screwdriver and supplied hardware. Ensure cover plates sit flush with bottom reflectors for proper LED board fit.
Remove Spacers
- Rotate spacers in direction of arrows and remove.
- Make sure these spacers are “Not” used for any other purpose.
Insert Mud Guard
- Before beginning ceiling mudding, insert the supplied mud guards into each fixture to protect fixture opening from mud and paint.
- Note: Mud guards are supplied in a separate box. Please insert mud guards throughout the entire row.
Apply Mud Over Fixture Flange
- Mud over the fixture flange. When finished, use a utility knife to cut out the mud guard.
- Note: Use of a taping compound is highly recommended.
Clean Fixture Trim
- Eliminate any paint or drywall compound on inside fixture trim to ensure lens will properly insert.
24A. Flush Lens Installation and Removal
- Flush Lens: Snap in lens into fixture.
- Lens Removal: To remove snap in lens for maintenance purposes, insert a flat, smooth edged object between lens and housing. Twist to release pressure and remove lens.
24B. Regressed Lens Installation
Regressed Lens
- Angle lens to insert into fixture. Lay lens on aluminum extrusion flange , as shown in 24b.1
- Install lens retaining clips on both sides of each end of the fixture, and ensure lens engages between lens retaining clips to center the lens, as shown in 24b.2
NOTE: Please refer to layout drawing and match up each lens based on the ID number.
Sensors in Rows
Single Sensor Controlling Whole Row
- Purple & brown (or purple & grey/pink) control wires MUST be connected between fixtures.
- Note: A maximum of 8 drivers can be wired to one sensor; confirm fixture driver count with factory.
Multiple Sensors Controlling Separate Zones in a Row
- Purple & brown (or purple & grey/pink) control wires MUST NOT be connected between zones.
Notes:
- A maximum of 8 drivers can be wired to one sensor; confirm fixture driver count with factory.
- Only one sensor is allowed on a wired zone. (Sensors can be paired together wirelessly via a mobile app).
Sensor Spacing
- For correct operation, sensors should be placed a minimum distance of 8ft apart.
- Wireless sensors should be placed no further than 40ft apart for good wireless signal connection.
Important Consideration When Using Sensors in a Row
- For fixtures with wireless sensors (CS, SB or RA options):
- DO NOT connect fixture purple & brown (or purple & grey/pink) control wires to an external dimming switch.
- Fixture mains wiring should not be connected to a circuit with an external on/off switch.
- For best aesthetic condition, place sensors at ends of row only so as not to break the continuous lens.
- For better occupancy coverage in longer rows, sensors may be placed mid run, but keep in mind this will break the continuous lens into discrete sections. Alternatively, remote sensor may be used, note the same wiring rules will apply.
Occupancy Sensor Coverage:
Note: Longer dimension of detection area (Y1, Y2) is parallel to longer dimension of the luminaire.
Daylight sensor
The light sensor measures the total amount of light in a circular field of approximately 80% of the PIR detection area. The following aspects should be observed during installation:
- Minimum distance from the window ≥2ft (0.6m).
- Prevent light reflections from outside entering the sensor (for example sunlight reflection on a car hood) as this will lead to incorrect light regulation.
As a guideline the formula 0.72 x H can be used to calculate the minimum distance between the window and sensor whereby H is the height from the bottom of the window to the sensor.
The detection area for the movement sensor can be roughly divided into two parts:
- Minor movement (person moving ≤3ft/s or 0.9m/s).
- Major movement (person moving ≥3ft/s or 0.9m/s).
Photosensor spatial response
ATTENTION: Install in accordance with local and national building and electric codes.
CONTACTS
Signify North America Corporation
- 400 Crossing Bivd, Suite 600 Bridgewater, NJ 08807
- Telephone: 855-486-2216
Signify Canada Ltd.
- 281 Hillmount Road. Markham, ON. Canada L6C 2S3
- Telephone: 800-668-9008
All trademarks are owned by Signify Holding or their respective owners.
© 2021 Signify Holding. All rights reserved. The information provided herein is subject to change, without notice. Signify does not give any representation or warranty as to the accuracy or completeness of the information included herein and shall not be liable for any action in reliance thereon. The information presented in this document is not intended as any commercial offer and does not form part of any quotation or contract, unless otherwise agreed by Signify.