signify ID-23 Drywall Trimless TruGroove Recessed Micro Light Instruction Manual

May 15, 2024
signify

signify ID-23 Drywall Trimless TruGroove Recessed Micro Light

signify ID-23 Drywall Trimless TruGroove Recessed Micro
Light

System Overview

These instructions review how to install drywall trimless versions of TruGroove recessed micro fixtures. Please refer to layout drawings supplied by Ledalite in conjunction with these installation instructions. The graphic below shows the components required to install a run of TruGroove recessed micro fixtures in drywall ceilings.

IMPORTANT: Read all instructions including fixture/sensor wiring AND mechanical details before beginning installation

**Drop Lens Endcap Kit(s)***

  • Drop Lens Endcap (x1)
  • Screws (x2)

NOTE:
One kit required for each end.

*Optional

Exterior flush and drop lens kits – variable lengths (shipped separately)

Note: Louver optics ship factory installed.

System Overview

  • Asymmetric direction of light
    System Overview

  • Symmetric direction of light
    System Overview

Mounting Kit 390ZA01

Mounting Kit 390ZA01

Joint Kit

  • Joiner Aligners (x2)
  • Joiner Brackets (x2)
  • Hex Bolts (x4)
  • Screw(s) ( x1 symmetric, x2 for asymmetric )
  • LED pan connectors (x1)
    NOTE: Image shown is a symmetric connector. Asymmetric has two pieces.
    Joint Kit

NOTE: One (1) kit required for each module joint in continuous runs.

Tools required: Phillips screwdriver, flat screwdriver, 5/16” nut driver, Spacer tool(attached to outside of housing).

ATTENTION: Install in accordance with local and national building and electric codes.

Installation Instructions

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Important Notes

Symbol Installation Notes

  • ‘C’ Channels (or equivalent) must be properly braced to ensure accuracy of cut-out in drywall.
  • Use appropriate tools to outline specified dimensions of ceiling cutout to ensure straightness of cutting.
  • Lens will not insert properly if fixture trim has mud or paint buildup.

Warning, Shock Hazard

Fixture must be connected to building ground via the provided ground wire before connecting to mains power supply.

Disconnect or turn off power before attempting any installation, service or maintenance.

Avoid

Avoid

The straightness and accuracy of the cut-out in the drywall is crucial in ensuring proper fit for the fixture.

NOTE: TruGroove recessed micro modules are designed for installation after ceiling construction.

Prepare Ceiling: Standalone Units

  1. Determine Locations

    • Determine fixture location and fixture type. Refer to figure A for cut-out length and mount locations. Install mount brackets and suspension cables as shown on page 3.
    • Determine power feed location(s) – refer to figure A. Install power feeds as required and drop below installed ceiling height.
    • Build ceiling frame around fixture cutout to 2-11/16″ to 2-3/4″ width as shown in figure A.
      Important: The cut-out MUST fall within the specified tolerances.
      A
      Ceiling Cut-out Details
      Cut-out Length:
      2ft 
      23 – 7/8“ + 1/4“
      4ft 47 – 3/4“ + 1/4“
      6ft 71 – 5/8“ + 1/4“
      3ft   35 – 7/8“ + 1/4“
      5ft 59 – 7/8“ + 1/4“
      8ft 95 – 5/8“ + 1/4“
      Ceiling Cut-out Details
      Cutout Width:
      MIN 2-11/16”
      MAX 2-3/4”
      Ceiling Cut-out Details
      Important: For 2ft standalone fixtures, end framing members must be installed 1” beyond ceiling cut-out.
      ATTENTION: Install in accordance with local and national building and electric codes.
      Prepare Ceiling: Continuous Runs
  2. Determine Locations

    • Determine fixture location and fixture type. Refer to figure B for mount locations and cut-out length. Install mount brackets and suspension cables as shown below.
    • Determine power feed location(s) – refer to layout drawings. Install power feeds as required and drop below installed ceiling height.
    • Build ceiling frame around fixture cut-out to 2-11/16″ to 2-3/4″ width as shown in figure B. Refer to layout drawings for ceiling frame length.
      B Ceiling Cut-out Details
      Ceiling Cut-out Details
      Cutout Width:
      MIN 2-11/16”
      MAX 2-3/4”
      For continuous run fixtures, the cut-out in the drywall ceiling should be the same size as the overall fixture run length indicated on the layout drawings +1/4 “.
      Ceiling Cut-out Details
      Installation Preparation
  3. Mount Kit
    END MOUNT 390ZA01
    Mount Kit
    JOINT MOUNT 390ZA02
    Mount Kit
    Install mounting brackets, suspension cables and power feed(s) at required locations.
    Mounting hardware (screws/ fasteners) are supplied by others.
    Maximum screw size # 10 (.190”).

  4. Install Mounts and Power Cables
    Install Mounts and Power Cables
    Install a ‘C’ channel perimeter around the ceiling cutout.
    Important: See ceiling cut-out details.

  5. Install Drywall Ceiling
    Install Drywall Ceiling
    Install drywall ceiling and cut required opening as shown in figure A on page 2 or figure B.

  6. Prepare Fixtures
    Arrange boxed fixtures on floor in specified mounting locations, based on supplied layout drawings. Match up each fixture based on the spec tag and ID number labelled on each fixture box for the specified run.

  7. Insert Aircraft Cable
    Insert Aircraft Cable
    Suspend each module by inserting the aircraft cables through the grippers on top of the housing.
    7a Insert Aircraft Cable
    Insert Aircraft Cable
    Before continuing, louvers at fixture ends need to be temporarily removed for suspension cable and gripper access.
    7b Remove Louver At End
    Remove Louver At End
    To remove louver, first push louver edge away with one hand, then gently pry opposite side with a thin, flat screwdriver
    7c Remove Louver At End
    Remove Louver At End
    Temporarily use tape to suspend louver just below fixture. DO NOT ALLOW LOUVER TO HANG FROM ELECTRICAL WIRES.

  8. Raise Fixture
    Raise Fixture
    Gradually lift each module to approximately 12 inches below the ceiling.
    8a Raise Fixture
    Raise Fixture
    8b Remove Louver At Joint
    Remove Louver At Joint 
    To remove louver at a joint, gently pull louver down from open end.
    8c Raise Fixture
    Raise Fixture
    Temporarily use tape to suspend louver just below fixture. DO NOT ALLOW LOUVER TO HANG FROM ELECTRICAL WIRES.

  9. Remove Cover and Feed through Power Wire
    Remove Cover And Feed Through Power Wire
    At power location(s), feed power wires through supplied wire access plate. Complete all wiring connections using wire nuts supplied by others.
    Remove Cover and Feed through Power Wire
    Remove Cover And Feed Through Power Wire
    At power location(s), feed power wires through supplied wire access plate.
    Complete all wiring connections using wire nuts supplied by others.
    9a Install CAT6 Cable for POE option
    Install Cat6 Cable For Poe Option
     Insert CAT6 Cable at desired location.

  10. Install Wire Cover
    Install Wire Cover
    Install wire cover and lock.

  11. Raise and Level Fixtures
    Raise And Level Fixtures
    Once the power connections are complete, pull the aircraft cable to raise all modules to just below the ceiling.
    Important: Modules must be level relative to each other if joining of sections is required.
    NOTE: For Standalone fixtures skip to Step 17

  12. Install Joiner Aligners
    Install Joiner Aligners
    At joint location(s), gently tap provided joiner aligners inside one module only. Two joiner aligners are required for each joint.
    Important: To insert aligners, tap gently with a hammer until half is inserted into the joiner channel. Be sure to engage the dimple as shown.

  13. Complete Wiring Connections
    Complete Wiring Connections
    Complete module to module wiring connections and carefully tuck all wires inside the upper wiring cavity.
    Important: Ensure that the fixture to fixture ground wire is connected.

  14. Join Individual Modules
    Join Individual Modules
    Gently slide housing modules together, ensuring joiner aligners are engaged inside the trim in the adjacent module.
    Important: Joiner aligners must be fully inserted to provide proper section alignment.

  15. Open Slots for Joiner Bracket
    Open Slots For Joiner Bracket
    Snap off the safety cover on joiner bracket slots with a flat head screwdriver.
    This only needs to be done on ends that require joining.

  16. Install Joiner Brackets
    Install Joiner Brackets
    Install joiner brackets on each side of the housing using supplied hardware.
    Important: Hand tighten bracket screws while supporting the housing on the opposite side. Gradually alternate sides while tightening. Do not over tighten.

  17. Raise Fixture(s) into Ceiling Cut-out
    Raise Fixture\(S\) Into Ceiling Cut-out
    Important:
    For continuous row modules, start at one end and gradually raise each module up one inch at a time. Repeat process until housing is fully recessed and housing trim touches drywall ceiling. Do not stress the joint connection by tilting the module, as damage can occur.

  18. Secure Fixture
    Secure Fixture
    Secure the fixture to the gyro and ‘C’ channel with #6 drywall screws (supplied by others). Use spacing tool every 2’ to ensure the correct width of housing opening while securing the fixture to gyro. (Spacing tool is attached to the outside of each housing.)
    Important: Ensure screws are driven straight and not in anyway to alter the width of the opening.

  19. Trim Excess Cable
    Trim Excess Cable
    Trim suspension cable approximately 9 inches below the ceiling level. Tuck all excess cable inside the upper wiring cavity.

  20. a Led Pan Joiner – Symmetric
    Led Pan Joiner - Symmetric
    Mount the LED pan connector with the supplied screw in the joiner kit.
    Note: This step is not required for louvers.
    20b Led Pan Joiner – Asymmetric
    Led Pan Joiner - Asymmetric
    Mount the LED pan connector with the supplied screw in the joiner kit.
    There are two pieces for the asymmetric fixture.
    Note: This step is not required for louvers.

  21. Insert Mud Guard
    Insert Mud Guard
    Before beginning ceiling mudding, insert the supplied mud guards into each fixture to protect fixture opening from mud and paint.
    Note: Mud guards are supplied in a separate box. Please insert mud guards throughout the entire row.
    Note: This step is not required for louvers.

  22. Louver Installation
    Louver Installation
    Install louvers previously removed for installation.
    Installation Tip: For easier installation, squeeze 2 end tabs and angle louver assembly slightly towards housing. Insert into housings and gradually squeeze the next pair of tabs until louver is fully inserted.

  23. 23a Protect Louvers
    Protect Louvers
    Prior to mudding, all louver surfaces must be protected. See next step.
    23b Protect Louvers
    Protect Louvers
    Apply masking tape to full length of louver run. Ensure all louver surfaces are fully covered.

  24. Apply Mud Over Fixture Flange
    Apply Mud Over Fixture Flange

  25. Clean Fixture Trim
    Clean Fixture Trim
    Mud over the fixture flange. When finished, use a utility knife to cut out the mud guard.
    Note: Use of a taping compound is highly recommended.
    Eliminate any paint or drywall compound on inside fixture trim to ensure lens will  properly insert.

  26. Drop Lens Endcap Installation
    Drop Lens Endcap Installation
    Push up drop lens endcap flush to bottom of trim while hand tightening with supplied screws.(8-18 x 3/8 Pan)

  27. a Fixture Lens Installation
    Fixture Lens Installation
    Snap in lens into fixture.
    Install lenses removed in step 1.
    Installation Tip: For easier installation, start at a housing end or a joint by placing lens at an angle and squeezing in slightly from the other side to guide inside housing.
    27b Fixture Lens Installation
    Fixture Lens Installation

    Lens/louver removal for maintenance
    Lens/louver Removal For Maintenance
    To remove snap-in lens for maintenance purposes, insert a flat, smooth edged object between lens and housing. Twist to release pressure and remove lens.
    To remove louver sections for maintenance purposes, refer to step 7b of these instructions.
    Installation of louvers is covered in step 21 above.

PRF/PRA Interact Pro Foundation/Advance Install & Setup

*not for Enterprise or Signify Commissioned projects

To configure a lighting system with Interact sensors or RF nodes;

  • Ensure the luminaires are installed and powered on.
  • Download the Interact Pro app from either Apple’s App Store (for iOS) or Google’s Play Store.

Download the Interact Pro app

| | QR Code
---|---|---
| QR
Code

  • Register by tapping Request access on the login screen in the app.
  • Click or scan the QR codes below to view instructions for setup.

Interact Pro Foundation Quick Start Guide

Interact Pro Advanced Quick Start Guide

Interact Pro Documentation

Interact Pro Setup Video

Contact Us 1-800-555-0050

Sensors in Rows

Single Sensor Controlling Whole Row

  1. Purple & brown (or purple & grey/pink) control wires MUST be connected between fixtures.
    Note:

    • A maximum of 8 drivers can be wired to one sensor; confirm fixture driver count with factory.
      Sensors in Rows
      Multiple Sensors Controlling Separate Zones in a Row
  2. Purple & brown (or purple & grey/pink) control wires MUST NOT be connected between zones.
    Notes:

    • A maximum of 8 drivers can be wired to one sensor; confirm fixture driver count with factory.
    • Only one sensor is allowed on a wired zone. (Sensors can be paired together wirelessly via a mobile app)
      Sensors in Rows

Sensor Spacing

  • For correct operation, sensors should be placed a minimum distance of 8ft apart.
  • Wireless sensors should be placed no further than 40ft apart for good wireless signal connection.
    Sensor Spacing

Important Consideration When Using Sensors in a Row

  • For fixtures with wireless sensors (CS, SB or RA options):
    DO NOT connect fixture purple & brown (or purple & grey/pink) control wires to an external dimming switch. Fixture mains wiring should not be connected to a circuit with an external on/off switch.

  • For best aesthetic condition, place sensors at ends of row only so as not to break the continuous lens.

  • For better occupancy coverage in longer rows, sensors may be placed mid run, but keep in mind this will break the continuous lens into discrete sections. Alternatively, remote sensor may be used, note the same wiring rules will apply.

Occupancy Sensor Coverage:

Note: Longer dimension of detection area (Y1, Y2) is parallel to longer dimension of the luminaire

Occupancy Sensor Coverage

Daylight sensor

The light sensor measures the total amount of light in a circular field of approximately 80% of the PIR detection area. The following aspects should be observed during installation:

  • Minimum distance from the window ≥2ft (0.6m).
  • Prevent light reflections from outside entering the sensor (for example sunlight reflection on a car hood) as this will lead to incorrect light regulation.

As a guideline the formula 0.72 x H can be used to calculate the minimum distance between the window and sensor whereby H is the height from the bottom of the window to the sensor.

**** **** ****

Height

|

Minor movement

|

Major movement

h

| X1| Y1| X2| Y2

2.4 m (7.9 ft)

|

1.9 m (6.2 ft)

|

2.9 m (9.5 ft)

|

2.9 m (9.5 ft)

|

4.3 m (14.1 ft)

3 m (9.8 ft)| 2.4 m (7. 9 ft)| 3.6 m (11 .8 ft)| 3.6 m (11 .8 ft)|

5.4 m (17.7 ft)

The detection area for the movement sensor can be roughly divided into two parts:

  • Minor movement (person moving ≤3ft/s or 0.9m/s).
  • Major movement (person moving ≥3ft/s or 0.9m/s).

Photosensor spatial response

Photosensor spatial response

© 2021 Signify Holding. All rights reserved. The information provided herein is subject to change, without notice. Signify does not give any representation or warranty as to the accuracy or completeness of the information included herein and shall not be liable for any action in reliance thereon. The information presented in this document is not intended as any commercial offer and does not form part of any quotation or contract, unless otherwise agreed by Signify.

Customer Support

Signify North America Corporation
400 Crossing Blvd, Suite 600
Bridgewater, NJ 08807
Telephone: 855-486-2216

Signify Canada Ltd.
281 Hill mount Road, Markham, ON, Canada L6C 2S3
Telephone: 800-668-9008

All trademarks are owned by Signify Holding or their respective owners.

www.signify.com

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