Cooper GMEV80I Electric Vehicle AC Charging Instruction Manual

Cooper GMEV80I Electric Vehicle AC Charging

Electric Vehicle AC Charger

Installation Instructions

Specifications

• Model Number: JNT-EVC
• Rated Input Voltage: 208/240VAC
• Rated Output Current: 16/32/40/48/70/80A
• AC Power Frequency: 50-60 Hz
• Input Protection
• Output Protection
• Output Interface: SAE J1772 AC Charging Connector
• Storage Temperature
• Operation Temperature
• Relative Operation Humidity
• Relative Storage Humidity
• Network Connection
• Internet Function
• Wi-Fi Function
• 3G/4G Function
• Cable Length
• Protection Level
• Installation Type
• Altitude
• Status Indication

User Manual

WARNING & CAUTION

Important Safety Instructions
To avoid fire, injury or death, carefully read and follow the instructions during installation, operation and maintenance. Please note the following:

• DO NOT put fingers into the electric vehicle connector.
• DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or any other signs of damage.
• DO NOT use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
• DO NOT remove cover or attempt to open the enclosure because of risk of electric shock.

Installation Requirements
Before installing the charger, please ensure the following:

• Avoid placing the charger near hot objects and at high temperature locations.
• Keep the charger away from dangerous substances such as flammable gases and corrosive materials.

Daily Maintenance
Regular maintenance is required to ensure optimal performance.

Please follow these guidelines:

• Inspect the charging cables for any signs of damage or wear.
• Clean the charger regularly using a soft cloth and mild detergent.
• Check for any loose connections and tighten if necessary.

Product Introductions
The electric vehicle AC charger comes with the following features:

• Basic Interface
• LCD Screen
• Enclosure
• LED Light Indication
• RFID Card
• SAE J1772 AC Charging Connector
• Rear Notch
• Charging Cable Inlet
• LAN Cable Inlet
• AC Power Inlet
• Wall-Mounted Bracket

Specifications
The electric vehicle AC charger specifications are as follows:

• Model Number: JNT-EVC
• Rated Input Voltage: 208/240VAC
• Rated Output Current: 16/32/40/48/70/80A
• AC Power Frequency: 50-60 Hz
• Input Protection
• Output Protection
• Output Interface: SAE J1772 AC Charging Connector
• Storage Temperature
• Operation Temperature
• Relative Operation Humidity
• Relative Storage Humidity
• Network Connection
• Internet Function
• Wi-Fi Function
• 3G/4G Function
• Cable Length
• Protection Level
• Installation Type
• Altitude
• Status Indication

Verify Contents
Check the box to ensure you have the following parts:

wall/structure
4| M5 Anti-Theft Round Head Screws| 2| For securing the charging station to the Mounting Bracket
5| M6 Hexagonal Expansion Screws| 4| For installing the Mounting Bracket to the wall/structure
6| Allen Wrench| 1| For tightening M5 Screws
7| Corrugated Mounting Template| 1| For easy drilling of 4 screws holes for wall-mounted
bracket.
8| RFID Card (Optional)| 1| Control the charger start/stop

Gather Tools
Before installing the wall-mounted charger, gather the following tools:

1. Wire stripper
2. Adjustable Wrench
3. Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
4. Level
5. Pencil or marker
6. Drill
7. Phillips screwdriver

Note : The above tools are very important, please gather them all.

FAQ

• Q: Can I use this product if the power cord or EV cable is damaged?
  A: No, DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or any other signs of damage. It is important to ensure the safety of the charging process.

• Q: Can I open the enclosure of the charger?
  A: No, DO NOT remove cover or attempt to open the enclosure because of the risk of electric shock. Any maintenance or repair should be done by qualified personnel.

• Q: Where should I install the charger?
  A: Avoid placing the charger near hot objects and at high temperature locations. Keep it away from dangerous substances such as flammable gases and corrosive materials.

Electric Vehicle AC Charger
Installation Instructions

WARNING & CAUTION

Important Safety Instructions

Overall Warnings & Cautions

• WARNING: To avoid fire, injury or death, carefully read and follow the instructions during installation, operation and maintenance.
  • DO NOT put fingers into the electric vehicle connector.
  • DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or any other signs of damage.
  • DO NOT use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
  • DO NOT remove cover or attempt to open the enclosure because of risk of electric shock.
• WARNING: This device should be supervised when used around children. WARNING: This device must be grounded.
• WARNING: To avoid a risk of fire or electric shock, do not use this device with an extension cord.
• WARNING : The suitability of the use of flexible cord in accordance with CE code, part I, rule 4-012, is to be determined by the local inspection authority.
• WARNING : To reduce the risk of fire, connect only to a circuit provided branch circuit over-current protection in accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).

Circuit Breaker Options table

Output Amperage (A)| 16A| 32A| 40A| 48A| 70A| 80A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A| 90A| 100A

Installation Requirement

• WARNING : Disconnect electrical power prior to installing the charging station.
• WARNING : Be sure to preview the user manual and ensure local building and electrical codes are reviewed before installing the AC charger.
• WARNING: The AC charger should be installed by a qualified technician according to the user manual and local safety regulations.
• CAUTION: Use appropriate protection when connecting to the main power distribution cable.
• CAUTION: Type B, C or D breaker with the rating current for table should be installed in the upstream AC distribution box.
• CAUTION: The device shall be mounted at height between 2 feet and 4 feet from ground.
• CAUTION : Please keep the charger in a clean area with low humidity. Not recommended to be installed in coastal environments with high humidity or high dust.

Daily Maintenance

• CAUTION: Avoid moisture or water in the charger. If there is water or moisture ingress in the charger, it is necessary to immediately power off to avoid immediate danger, and notify the professionals to carry out maintenance before next use.
• CAUTION: Please use the charger properly. Do not hit or press hard on the enclosure. If it is damaged, please contact a professional technician.
• CAUTION : Avoid placing the charger near hot objects and at high temperature locations and away from dangerous substances such as flammable gases and corrosive materials.
• CAUTION: Do not put heavy objects on the charger to avoid danger.

Product Introductions

CAUTION: Avoid placing the charger near hot objects and at high temperature locations and away from dangerous substances such as flammable gases and corrosive materials.

Basic Interface

Basic Dimension

• Enclosure
• Wall-Mounted Bracket

Specifications

Verify Contents

Check the box to ensure you have this installation guide and these parts:

wall/structure
4| M5 Anti-Theft Round Head Screws| 2| For securing the charging station to the Mounting Bracket
5| M6 Hexagonal Expansion Screws| 4| For installing the Mounting Bracket to the wall/structure
6| Allen Wrench| 1| For tightening M5 Screws
7| Corrugated Mounting Template| 1| For easy drilling of 4 screws holes for wall-mounted bracket.
8| RFID Card (Optional)| 2| Control the charger start/stop

Gather Tools

Tools required before installing the Wall-Mounted charger, gather the following tools:

1. Wire stripper
2. Adjustable Wrench
3. Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
4. Level
5. Pencil or marker
6. Drill
7. Phillips screwdriver

Note: The above tools are very important, please gather them all.

Plan The Mounting

• WARNING: In areas with frequent thunderstorms, add surge protection at the service panel for all circuits. Ensure all power and ground connections, especially those at the breaker and bus bar, are clean and tight.
• CAUTION : Not recommended to be installed in coastal environments with high humidity or high dust.

1. STEP 1 (Only for 4G Version)
   Use screwdriver to loosen the 13 fixed screws on the rear of charger, then remove the front cover (for 4G Version).

2. STEP 2 (Only for 4G Version)
   Insert the SIM card according to the picture’s instruction (for 4G Version).

3. STEP 3 (Only for 4G Version)
   Tighten 13 screws on the front cover after the front cover is put back, the recommended screw torque is 1.0 N.m (9.6 lbf.in) (for 4G Version).

4. STEP 4 Select the appropriate mounting location with electrical capacity:

5. Ensure the owner has chosen a mounting location that allows the charging cable to reach the car’s charging port while still providing slack.

6. The device must be anchored into mounting such as 3.14’’ x 5.11’’ stud or a solid wall.

7. The device shall be mounted at height between 2 feet and 4 feet from ground.

8. STEP 5
   Drill 4 Screw Holes with a diameter of 0.32’’and a depth of 2.04’’ by using our mounting template. Please drill screw holes in the direction of the template arrow.

Mount the Charging Station

1. STEP 1
   Use 4 sets Hexagonal Expansion Screws to secure the wall-mounted bracket on the wall. Then level the brackets.

2. STEP 2
   Align the rear notch of charger with the wall-mounted bracket and fit the screw holes of the right and left side.

3. STEP3
   Tighten two M5 anti-theft screws to complete the installation.

4. STEP 4
   Overall outlook picture after installation.

• Wall-mounted cable winding
• Optional cable hanging (optional accessory)

Wire The Circuit

• WARNING: This device must be grounded. Disconnect electrical power prior to installing the charging station.
• WARNING: Improper connection of the equipment-grounding conductor would result in a risk of electric shock. Check with a qualified electrician or serviceman if you are not sure whether the product is properly grounded. Do not modify the plug provided with the product – if it doesn’t fit the outlet, have a proper outlet installed by a qualified electrician.
• CAUTION: Use appropriate protection when connecting to the main power distribution cable.

For safe use of electricity, please set circuit breaker protection in the input part of EV Charger The wiring is not complicated, just need to follow the instructions below:
Connect the L1 lead to the grid L1, connect the L2 lead to the grid L2, connect the PE lead to the grid PE.

Circuit Breaker Options table

Output Amperage (A)| 16A| 32A| 40A| 48A| 70A| 80A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A| 90A| 100A

Operate Your Device

• WARNING: This device should be supervised when used around children.
• CAUTION: Please use the charger properly. Do not hit or press hard on the enclosure. If the case is damaged, please contact a professional technician.
• CAUTION: Do not put heavy objects on the charger to avoid danger.

Operating Steps with Plug and Charge

1. STEP 1 Standby Mode:
   After being powered on, the lights will be all on, blue light (READY), green light (CHARGE) and red light (FAULT). Then the blue light (READY) is constantly on in standby mode.

2. STEP 2 Plug the Charging Connector:

3. Please plug the charging connector into the vehicle charging inlet.

4. STEP 3 Charging: The green light (CHARGE) turns to flash automatically, charging is in process.

5. If the red light (FAULT) is on, plug the vehicle connector again.

6. If red light is still on, please refer to “Error and Warning Messages”.

7. STEP 4 Charging finished:
   When the charging is finished, the green light (CHARGE) is constantly on, pull out the charging connector.

Operating Steps with RFID (Optional)
CAUTION: Please keep your RFID card properly to avoid unnecessary loss.

1. STEP 1 Standby Mode:
   After power-on, blue light (READY), green light (CHARGE) and red light (FAULT) all on. The blue light (READY) is constantly on when in standby mode.

2. ST EP 2 Ready to charge:
   Please plug the charging connector into the vehicle charging inlet. When the green light (CHARGE) is constantly on, the user can swipe the RFID Card

3. STEP 3 Swipe the RFID Card:
   Swipe the RFID card first and plug in the charging connector within 120 seconds, otherwise you need to swipe the RFID card again.

4. STEP 4 Charging: The green light (CHARGE) turns to flash automatically, charging is in process.

5. If the red light (FAULT) is on, plug in the charging connector again.

6. If red light is still on, please refer to “Error and Warning Messages”.

7. STEP 5 Charging finished:
   When the charging is finished or swipe your RFID card, the green light (CHARGE) is constantly on. Please press the button on connector and pull out the charging connector

Light Codes

After Start UP

Standby, waiting to plug in| Waiting to charge, communicating with vehicle| Charging in progress| Finished charging| Fault
---|---|---|---|---
Solid Blue| Solid Green| Green Blinking| Solid Green| Solid Red

Error and Warning Messages

Warranty and Maintenance

• The warranty period for this charger is three years.
• During the warranty period for any malfunction under normal use according to the User Manual (to be determined by certified maintenance technicians of sellers), the product shall be repaired free of charge. Except for the following situations, the charger shall be subject to the above warranty terms:
  1. The warranty certificate cannot be provided or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product.
  2. Those who are unable to provide valid proof of purchase.
  3. Those who exceed the manufacturer’s specified warranty period.
  4. Those who damage the product due to not following the product service instruction for use, maintenance and storage.
  5. Damage or malfunction caused by external object entering.
  6. Unauthorized repair, disassembly or modification.
  7. Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
  8. Malfunction and damage caused by other unavoidable external factors. Malfunction and damage caused by improper use of equipment, such as water or other solutions entering into the equipment.
  9. Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment.
• The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchant ability, particular and applicable reasonableness and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages.

FCC Warning

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.

• Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
• Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
  • LTE module： Contains FCC ID:XMR201909EC25AFX
  • WIFI module： Contains FCC ID:2AC7Z-ESPWROOM32D
• To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended.

ISED Regulatory Compliance
This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions:

1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.

This equipment complies with IC RSS‐102 radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.

References

• lbf – Learn by fun

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