MVP GROUP AX-GPC-1 Pasta Cooker Installation Guide

MVP GROUP AX-GPC-1 Pasta Cooker

SAFETY

It is recommended to carefully read the instructions and warnings contained in this manual before using the appliance. The information contained in the manual is for the safety of use and for machine maintenance.

Keep this manual carefully to be able to refer to it in every case of need. Keep appliance area clean and clear from combustibles. The place where the machine is to be installed must be enough aerated, this is in order to supply the necessary air for combustion, to prevent reaching too high percentages of gas, and to aid the evacuation of the products of combustion. Installation must conform with local codes, or in absence of it, with the National Fuel Gas Code, ANSI Z 223.1 or with the Natural Gas Installation Code CAN/CGA-B149.1

• The appliance and its shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures over ½ psig (3.45 kPa).
• The appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of that system at test pressures equal to or less than ½ psig (3.45 kPa). Make certain that the air intake openings in the bottom of the appliance are not obstructed. They are essential for proper combustion and operation of appliances. Maintain adequate clearance in front of the unit for servicing and proper operation. NOTE: All servicing can be done through the front door.
• This equipment is to be installed to comply with the appliance Federal State or local plumbing codes having jurisdiction.

THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS, with orifices sized for operation with natural gas.Leave in front view the labels containing the following warnings:

WARNING: improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

FOR YOUR SAFETY: do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS.

• Do not try to light appliances.
• Do not touch any electric switch
• Do not use any phone in the building.
• Immediately call your gas supplier from a neighbour’s phone.
• Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier call the fire department.

In the design and construction phase, the manufacturer has paid particular attention to the aspects that can cause risks to the safety and health of persons that interact with the appliance. Carefully read the instructions stated in the manual and those applied directly to the machine, and particularly respect those regarding safety. Do not tamper with, evade, eliminate or by-pass the installed safety devices. Failure to comply with this requisite can lead to serious risks for personal health and safety. After having been appropriately documented, on commissioning, if necessary, simulate some test maneuvers to identify the controls, in particular those relative to switch-on and switch-off and their main functions. The appliance is only destined for the use for which it has been designed; any other use must be considered improper. The manufacturer declines all liability for any damage to objects or injury to persons owing to improper or incorrect use. All maintenance interventions that require precise technical skill or particular ability must be performed exclusively by qualified staff. To guarantee hygiene and protect the foodstuffs from contamination, the elements that come into direct or in direct contact with the foodstuffs must be cleaned very well along with the surrounding areas. These operations must only be performed using detergents that can be used with foodstuffs, avoiding inflammable products or those that contain substances that are harmful to personal health. At the end of use, ensure that the burners are switched off, with the control knobs deactivated and the connection lines disconnected. In the case of prolonged inactivity, as well as disconnecting all the supply lines, it is necessary to accurately clean all internal and external parts of the appliance.

REGULATIONS AND GE NERAL INSTRUCTIONS

General Information

This manual has been designed by the manufacturer to provide the necessary information to those who are authorized to interact with the appliance. The receivers of the information should read it carefully and apply it strictly. Reading the information contained in this document will allow the user to prevent risks to personal health and safety. Keep this manual for the entire operating life of the appliance in a place that is well-known and easily accessible, so that it is always available when its consultation becomes necessary. Particular symbols have been used to highlight some parts of the text that are very important or to indicate some important specifications. Their meanings are given below.

• Indicates important information regarding safety. Behave appropriately so as not to risk the health and safety of persons or cause damage.
• Indicates particularly important technical information that must not be ignored.

Warranty

MVP Group Corporation (AXIS) hereby warrants all new pasta cookers bearing the name “AXIS” and installed within Canada or the United States of America to be free from defects in material or workmanship, under normal and regular usage and operation, for a period of one (1) year following the date of original installation (unless otherwise specified) but in no event can exceed eighteen (18) months from the date of shipment from the factory.

Description of the Appliance
The appliance defined as a pasta cooker has been designed and manufactured for cooking pasta in water for professional use in the catering industry. On the basis of requirements, one or two tanks are available

1. Cooking tanks.
2. Inspection hatch.
3. Adjustable feet.
4. Gas connection.
5. Exhaust vent: evacuation of combustion flue gases.
6. Water fill knob: loads and regulates the quantity of water in the tank.
7. Temperature adjustment knob: regulates burner power (minimum-maximum).
8. Burner ignition: piezoelectric burner ignition.
9. Water spout: water input in the tank.
10. Minimum and maximum water levels in the tank.

Safety Devices

The appliance is equipped with safety systems. The illustration shows the position of the devices.

• Gas supply valve; to open and close connection to the gas power supply line.
• Safety thermo couplel blocks the gas power supply if the flame goes out.

Check daily that the safety devices are installed correctly and efficiently.

Features Plate

The identification plate shown is applied directly onto the appliance. It states the references and all indications indispensable for working in safety.

1. Gas type and pressure
2. Appliance model
3. Serial number
4. Declared power
5. Clearance

Replacement of Parts

• Before carrying out any replacement intervention, activate all envisioned safety devices. In particular, close the gas supply valve and prevent access to all the devices which, if activated, could lead to unexpected dangerous situations putting personal safety and health at risk.
• When worn components must be replaced, only use original spare parts.
• All responsibility is declined for injury to persons or damage to components deriving from the use of non-original spare parts and interventions which could modify the safety requisites, without authorization of the manufacturer.

USE AND FUNCTIONING

Description of the Controls

On the appliance instrument panel, there are controls for activating the main functions.

• Burner control knob: to switch on and off and adjust the main burner.
• Water fill knob: to fill the cooking tank.
• Piezoelectric ignitio: n to switch the burner pilot light on and off.

Burner Ignition

SWITCH-ON

• Press and turn the knob in an anticlockwise direction (position 1); at the same time, press the button (B) to switch on the pilot light. The ignition of the pilot light can also be carried out manually through the cover positioned on the bottom (C).
• Hold down the knob for about 10 seconds to heat then release the knob.
• Turn the knob in an anti-clockwise direction to switch on the burner (position 2).
• Adjust burner power (position 3).

SWITCH-OFF

• Turn the knob in a clockwise direction to switch off the burner (position 1); the pilot light stays on.
• Turn the knob in a clockwise direction to switch off the pilot light (position 0).
• Wait five (5) minutes to clear out any gas before relighting.

Filling the Cooking Tank

Turn the water loading knob to fill the tank up to the desired level. Once the maximum level has been reached, it is possible to switch on the burner. After having filled the tank, it is necessary to close the valve to avoid dangerous overflowing. If the water level drops blow the minimum value, remember to open the valve.

• Do not use the appliance when the water level is lower than the minimum level marked on the tank.

Draining the Cooking Tank
The waste water must be evacuated through a suitable manifold, which is resistant to a temperature of at least 212°F (100°C). To drain the water from the tank, turn the valve handle (A) downwards.

• Before filling the tank, check that the drain valve (A) is closed.

Recommendations for Use

If the appliance remains inactive for a long period, proceed as follows:

1. close the gas supply valve;
2. clean the appliance and surrounding areas thoroughly;
3. spread a layer of cooking oil onto the stainless steel surfaces;
4. carry out all maintenance operations;
5. leave the appliance uncovered and the cooking room open.

• Always drain the cooking tank after use. In order to ensure correct use of the appliance, it is advisable to apply the following recommendations:
• use only accessories indicated by the manufacturer; properly use the cooking baskets; Check that the drain valve is closed before filling the cooking tank;
• Check that the water level never drops below the minimum marked on the tank.
• Never use the appliance without water in the tank. This could jeopardise the structure of the appliance itself irreparably. Periodically, have the following operations carried out by specialised personnel:
• check the system pressure and sealing
• check the efficiency of the thermocouples
• check the correct operation of the exhaust vent and clean if necessary
• check the gas taps and grease if necessary.

CLEANING AND MAINTENANCE

Recommendations for Cleaning and Maintenance
Before carrying out any maintenance operations, activate all envisioned safety devices. In particular, close the gas supply valve and prevent access to all the devices which, if activated, could lead to unexpected dangerous situations putting personal safety and health at risk.

Routine Maintenance
Routine maintenance consists of daily cleaning of all the parts that can come into contact with foodstuffs and the periodic maintenance of the burners, nozzles, and draining pipes. Correct maintenance allows the user to maximize performance levels and operating life and constantly maintain safety requirements. Do not spray the appliance with direct jets of water or high- pressure appliances. When cleaning stainless steel, do not use steel wool Oxidizing, brushes or scrapers as ferrous particles could be deposited which, on oxidizing, could lead to rust. To remove hardened residues, use wooden or plastic spatulas or abrasive rubber pads. During long periods of inactivity, spread a protective layer on all stainless steel surfaces by wiping them with a cloth soaked in Vaseline oil and airing the rooms periodically.

• Do not use products that contain substances that are harmful and dangerous for personal health (solvents, petrol, etc.).

FAULTS

The information shown below aims to help with the identification and correction of any anomalies and malfunctions that could occur during use. Some of these problems can be resolved by the user. For the other, precise competency is required and they must therefore only be carried out by qualified personnel.

valve and air the room.

The pilot light does not ignite.

| The spark ignition system does not work| Check the efficiency of the ignition devices. Ignite the pilot light manually.

Contact the     after-sales

centre.

Presence of air in the pipes after prolonged inactivity.
The pilot light does not stay on.| The thermocouple is not hot enough.| Prolong the ignition operation.

The flame is yellow.

|

The burner is dirty or wet.

| Clean the burner and let it dry.

If the problem persists, contact the after-sales centre.

Difficulty in turning the burner control knob.|

Valve malfunction.

|

Contact the after-sales centre.

INSTALLATION

Packaging and Unpacking

Move and install the appliance respecting the information provided by the manufacturer, shown directly on the packaging, on the appliance, and in this manual. The lifting and transportation system of the packaged product envisages the use of a fork-lift truck or a pallet stacker, using which particular attention must be paid to balancing the weight n order to prevent the risk of overturning (avoid excessive tilting!).

ATTENTION : When inserting the lifting device, pay attention to the gas supply pipe and the position of the feet. The packaging is made of cardboard and the pallet of wood. A series of symbols is printed on the cardboard packaging which highlights, per international standards, the provisions that the appliances must be subject to during loading, unloading, transportation, and storage.

On delivery, check that the packaging is intact and has not suffered any damage during transportation. Any damage must be notified to the transportation company immediately. The appliance must be unpacked as soon as possible to check that it is intact and undamaged. Do not cut the cardboard with sharp tools to prevent damage to the steel panels underneath. Pull the cardboard packaging upwards. After having unpacked the appliance, check that the features correspond to those requested in the order; For any anomalies, contact the dealer immediately.

• Packaging elements (nylon bags, polystyrene foam, staples …) must not be left within reach of children.
• Remove the protective PVC film from the internal and external walls, avoiding the use of metal tools.

Installation

All the installation phases must be considered, from the moment of creation of the general plan. The installation area must be equipped with all power supply and production residue drainage connections and must be suitably lit and respect current laws regarding hygiene and sanitary requirements. Proceed with machine leveling, adjusting the individual feet.

• Installation must be carried out by following the instructions contained in this handbook and only by a licensed tradesman under local codes, or in the absence of it, with the National Fuel Gas Code, ANSI Z 223.1 or with the Natural Gas Installation Code CAN/CGA-B149.1. The manufacturer cannot be held liable for any damage caused by faulty installation. The place where the machine is to be installed must have aeration equal to at least that given in Table 1.1, this is to supply the necessary air for combustion, to prevent reaching too high percentages of gas and to aid evacuation of the products of combustion. The installation room must conform with the current fire regulations. The unit must operate in a level position. Slight floor irregularities can be compensated by turning the adjustable feet of the cooker either clockwise or counterclockwise. Clearances from combustible and non-combustible construction are given in Table 1.2

Model| Power (BTU/hr)| Air flow

(m 3/h)

---|---|---
AX-GPC-1| 45000| 490
AX-GPC-2| 90000| 980

Table 1.1 Minimum change of air in relation to the thermal power installed.

Clearances| Combustible

construction

| Noncombustibile

construction

---|---|---
Side| 6.0 ”| 0 “
Rear| 6.0 ”| 0 “
Floor| 6.0 ”| 0 “
Ceiling| 48.0 ”|

Table 1.2 Clearances from combustible and non-combustible construction.

Water Connection

The unit should be connected to your water supply by way of a water faucet. The water pressure should fall between 14.5 and 72.5 PSI. If the water pressure is excessive, a pressure regulator must be installed. To carry out the connection, connect the mains pipe to the appliance connection pipe, interposing a shut-off valve (A) to interrupt the water supply when necessary. The pipe used to discharge the water must be heat resistant and allow for the free flow of the discharge water. A funnel may be used between the unit discharge pipe and the floor drain but you should never restrict or reduce the diameter of the discharge pipe. The following operations are to be carried out only by specialized technical personnel.

• Having verified that the available water system is adequate you can go ahead and make the connection:

1. Clear the pipe of any ferrous waste by letting a certain amount of water flow through.
2. Place the cooker in the desired position and close to the water main.
3. Position the appliance level, adjusting the feet of the cooker.
4. Connect the mains pipe to the machine pipe using a mechanical filter and a shut-off valve.
5. Connect the machine outlet pipe (fig. 1) to a suitable manifold that withstands high temperatures.

The drain should be connected to a 1″ copper pipe. The water temperature can reach 180°F.

Gas Connection

• Before connecting up the gas consult the gas board, all the installation and maintenance operations should be carried out by the gas board or by authorized fitters. Make sure the data of the rating plate corresponds to the mains values. The rating plate is located at the bottom of the screen-door panel. Having verified that the gas supply system available is adequate you can go ahead with the connection: To carry out the connection, connect the mains pipe to the appliance connection pipe, interposing a shut-off valve to interrupt the water supply when necessary.

1. Connect the mains pipe to the machine pipe (see fig.) using a quick closing interception valve which is easy to reach. You must use a pressure regulator to set the manifold pressure as in tab. 4.1
2. Go ahead with setting up and adjusting as described in paragraph 2.4.1.
3. Make all the checks listed below.

• After connection, check that there are no gas leaks.
• Never use flames to search for gas leaks.

Inspection
Before commissioning, the system must be tested in order to evaluate the operating conditions of each individual component and identify any anomalies. To carry out testing, carry out the following checks:

1. Open the gas supply valve and check the sealing of the connections;
2. Check that burner ignition and combustion is regular;
3. Check and, if necessary, regulate the gas pressure and flow rate at the minimum (see specific chapter)
4. Check that there are no gas leaks;

Power Supply Transformation
The appliance has been tested by the manufacturer with the gas shown on the features plate. If the type of gas to be connected is different from the gas used in testing, proceed as follows.

1. Close the gas supply cock (A).
2. Replace the burner nozzle (see specific chapter)
3. Replace the pilot light nozzle (see specific chapter).
4. Regulate the minimum on the burner gas cock (see specific chapter).
5. Remove the adhesive applied to the data pate and apply the new one to highlight the gas in use.

ADJUSTMENTS

• Before carrying out any adjustments, activate all the safety devices envisaged.
• In particular, close the gas supply valve and prevent access to all the devices which, if activated, could lead to unexpected dangerous situations putting personal safety and health at risk.
• The first operation to carry out is to check the supply pressure, proceeding as follows:

1. Close the gas supply valve.

2. Remove the knob (A).

3. Unscrew the screws (B) and remove the instrument panel (C).

4. Unscrew the cap (D) of the pressure socket of the supply pipe

5. Connect a pressure gauge to the socket (e.g. a manometer)

6. Open the gas shut-off valve and measure the value of the supply pressure.
   CAUTION: If the value of the supply pressure measured is not the pressure shown in “table pressure gas”, it is not possible to go ahead with the installation and it is necessary to inform the gas company of the anomaly with the sup. ply.

7. Close the gas shut-off valve, disconnect the pressure gauge, screw the cap screw back on and close the front door.

NATURAL GAS

| Manifold

Pressure (D)

| MIN Gas

Supply Pressure

| MAX Gas

Supply Pressure

---|---|---|---
i.w.c.| i.w.c.| i.w.c.
AX-CPG-1| 4”| 5”| 10.5”
AX-CPG-2| 4”| 5″| 10.5″

Tab. Pressure gas : Permissible limits for the gas supply pressure.

Adjusting Burner Valve Minimum

This regulation must only be carried out if the type of gas to be connected is different from the testing gas, after having carried out power supply transformation. Before carrying out this regulation, it is necessary to check that the gas supply pressure conforms to the value of the nominal pressure value relative to the same type of gas (see attached table). After checking the supply pressure it is necessary to adjust the pressure at the nozzle, proceeding as described below.

1. Make sure the gas supply has been cut off.
2. Remove the knob (A).
3. Unscrew the screws (B) and remove the instrument panel (C).
4. Open the gas interception valve and ignite the burner flame by following the instructions, positioning the knob onto the maximum position.
5. Adjust the pressure regulator since the manifold pressure is 4” W.C.
6. Operate the appliance in the maximum conditions for at least 15 minutes, and then turn the knob onto the minimum position.
7. Turn the minimum adjustment screw to obtain a reduced flame but sufficiently stable and homogeneous.
8. Turn off the burner by following the instructions, close the gas interception valve, disconnect the pressure gauge, screw the closing screw back on and refit the instrument panel.

Replacing Burner Nozzle

For this operation, proceed as follows.

• Close the gas supply cock
• Open the hatch (A).
• Replace the nozzle (B) with one which is suitable for the type of gas used (see attachments)
• Restore initial operating conditions once the operation is complete.
• Close the hatch.

Replacing Burner Pilot Light Nozzle

For this operation, proceed as follows.

• Close the gas supply cock
• Open the hatch (A).
• Ignite the pilot light placed next to the burner.
• Unscrew the cap (B)
• Extract the nozzle (C) and replace it with one which is suitable for the type of gas used (see attached tables)
• Remount the cap and restore initial conditions.
• Close the hatch (A).

ANNEXES

Model

Modèle Modelo

| Well Capacity| Rated

Thermal Power

| Thermal

Power Minimun

---|---|---|---

AX-CPG-1

| 10,56 gal

(40l)

| 45000 BTU/Hr

(13,2 kW)

| 13000 BTU/Hr

(3,8 kW)

---|---|---|---

AX-CPG-2

| 10,56+10,56 gal

(40+40 l)

| 90000 BTU/Hr

(26,4 kW)

| 26000 BTU/Hr

(7,6 kW)

NATURAL GAS

Model

Modèle Modelo

| Main

Burner Diameter

| Pilot

Burner Diameter

| Minimun

Screw Bypass

| Natural GAS

Manifold Pressure

---|---|---|---|---
AX-CPG-1| 335 mm/100| 45 mm/100| Adjustable| 4″ i.w.c.

(9,9 mbar)

---|---|---|---|---
AX-CPG-2| 335 mm/100

(2x)

| 45 mm/100

(2x)

| Adjustable| 4″ i.w.c.

(9,9 mbar)

LPG GAS

Model

Modèle Modelo

| Main

Burner Diameter

| Pilot

Burner Diameter

| Minimun

Screw Bypass

| LPG GAS

Manifold Pressure

---|---|---|---|---
AX-CPG-1| 195 mm/100| 22 mm/100| Fixed| 10″ i.w.c.

(24,9 mbar)

---|---|---|---|---
AX-CPG-2| 195 mm/100

(2x)

| 22 mm/100

(2x)

| Fixed| 10″ i.w.c.

(24,9 mbar)

CONNECTION CARD

IN COMPLIANCE WITH THE LAW IN FORCE,IT IS PROHIBITED TO REPRODUCE AND/OR DISTRIBUTE THIS MANUAL IN ANY WAY WITHOUT THE AUTHROISATION OF THE PROPRIETOR

• MVP GROUP CORPORATION 5659 Royalmount Ave Montreal, QC, Canada H4P 2P9
• Telephone: 514-737-9701
• Toll Free Telephone: 888-275-4538
• Fax: 514-342-3854
• Toll Free Fax: 877-453-8832
• Email: [email protected]
• 12000 Biscayne Blvd. Ste 108 Miami, FL 33181
• Telephone: 786-600-4687
• Toll Free Telephone: 844-218-8477
• Fax: 786-661-4100

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