SERVER 87630 Stainless Steel Pump User Manual

87630 Stainless Steel Pump
User Manual

87630 Stainless Steel Pump

Stainless Steel Pump
to dispense portions up to 2oz
MODELS INCLUDE:
CP-1/3 2oz
CP-200 2oz
CP-6½ 2oz
CP-8½ 2oz
CP-10½ 2oz
CP-15L 2oz
CP-F 2oz

Thank You
for purchasing our Stainless Steel Pump.
This quality, NSF listed pump delivers larger portions with less effort and lasts for years of service.
CONSISTENT PORTIONS—SERVE BETTER
Your pump may vary depending on specific model number.

PUMP PARTS

SAFETY

According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines.
Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
NSF International list this pump as “Not acceptable for dispensing potentially hazardous foods.”

PUMP CLEANING

1. FLUSH & RINSE
   all pump surfaces with hot water.
   Place lower end of pump into container of hot water and operate pump until all remaining product is expelled and only hot water is discharged.

2. DISASSEMBLE & CLEAN
   all washable parts with soap and hot water. (See DISASSEMBLY on page 5.)
   USE SUPPLIED BRUSH to thoroughly clean inside discharge tube and any confined areas.

3. RINSE
   fully with clean water.

4. SANITIZE
   all parts according to local sanitization requirements. All parts in contact with food must be sanitized.

5. AIR DRY
   all parts fully.

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

1. CLEAN
   • Pump out all (if any) remaining food product from inside pump body.
   • Wash and rinse off outside of pump body.
   • Flush out and rinse inside of pump.
   • Place lower end of pump into container full of water and operate pump until all (if any) remaining product is expelled and only warm water flows from discharge tube.
   • Mix 2 tsp (10 mL) of dishwashing  detergent with 2 quarts (1.9 L) of hot tap water (approximately 110°F /43°C).
   • Place lower end of pump into cleaning  mixture. Pump until all cleaning mixture is expelled.

2. RINSE
   • Place lower end of pump into 4 cups (1 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.

3. SANITIZE
   • Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389-

15. with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
    • Place lower end of pump into this  sanitizing mixture and repeatedly operate pump until 2 quarts (1.9 L) sanitizing  mixture is pumped through pump.

4. RINSE
   • Place lower end of pump into 2 cups (.5 L) of hot tap water (approximately 110°F /43°C) and pump until all tap  water is expelled.

CARE OF STAINLESS STEEL

This durable pump includes stainless steel components.
If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or the cleaning procedures you are using.

• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic or ammonia based cleansers.
• Do not use products containing acids,  alkaline, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.

DISASSEMBLY

During disassembly, collect small parts in a container to prevent loss.
If pump has been in use, first rinse and flush pump. See PUMP CLEANING on page 3.

1. REMOVE PLUNGER & LID
   Turn locking collar (and discharge tube nut if used) counterclockwise to loosen and remove.

2. REMOVE CYLINDER & DISCHARGE TUBE
   Twist each counterclockwise to release from slots in valve body.

3. REMOVE GASKET & O-RING
   from the valve body and bottom of discharge tube. Do not use a sharp tool.

4. DISASSEMBLE PLUNGER:
   REMOVE KNOB
   Prevent knob from springing off:
   Press head tube towards piston base while twisting knob off.
   REMOVE LOCKING COLLAR REMOVE GAGING COLLAR(S) (if used).REMOVE HEAD INSERT
   from inside head tube.
   REMOVE SPRING & WASHER
   from piston.
   REMOVE SEAL ASSEMBLY
   from piston.
   Pry off.
   Do not use a sharp tool.
   REMOVE O-RING
   from inside seal.

ASSEMBLY

WASH ALL PARTS PROPERLY BEFORE EVERY USE. See page 3.

1. PREPARE PISTON
   A INSTALL SMALL O-RING
   into seal.
   B INSTALL SEAL
   onto piston head.
   Apply food equipment lubricant to outside of seal.
   C SLIDE WASHER onto piston.
   D SLIDE SPRING onto piston

2. PREPARE HEAD TUBE
   A OPTIONAL:
   ADD GAGING COLLAR(S)
   Slide collar(s) onto head tube to reduce portion size.
   See page 2 for PORTION CONTROL.
   B SLIDE LOCKING COLLAR
   (wide side down) towards flared end of head tube. C SLIDE HEAD INSERT
   (beveled edge first) into head tube.
   TIP: The end with smaller hole should go in first.

3. INSERT PISTON ASSEMBLY
   into head tube assembly.

4. INSTALL KNOB
   Press head tube down to compress spring and expose piston threads. Rotate knob clockwise to secure.

5. INSTALL GASKET
   into valve body. Apply food equipment lubricant on gasket. TIP: Flat side of gasket should face up.

6. INSTALL CYLINDER
   onto valve body.
   TILT edge of cylinder under nub on rim of valve body.
   FIT TABS on cylinder into corresponding notches in valve body.
   PRESS DOWN firmly and ROTATE cylinder clockwise to secure into slots.

7. INSTALL O-RING
   onto discharge tube.
   Apply food equipment lubricant on oaring.

8. INSTALL DISCHARGE TUBE
   onto valve body. Rotate discharge tube clockwise and press down firmly to secure into slots on valve body.

9. INSTALL LID
   by sliding smaller lid hole over discharge tube.
   Align center hole with threads on cylinder.
   IF DISCHARGE TUBE
   HAS THREADS: To secure lid, slide discharge tube nut onto discharge tube.
   Rotate nut clockwise to secure.

10. INSTALL PLUNGER ASSEMBLY
    into cylinder.
    Rotate locking collar clockwise onto cylinder threads to secure.

TROUBLESHOOTING

PROBLEMS WITH FLOW OR PORTIONS?

• Clean pump.
• Food product may be too thick or contain a solid that will not pass through pump.
• If used: Ensure gaging collar(s) are undamaged and properly installed on head tube.

PLUNGER DOESN’T RETURN TO TOP AFTER DISPENSING?

• Ensure that the spring is functional.
  Replace broken spring if necessary.

• Ensure that the washer is installed between the spring and piston head.

FOOD PRODUCT OOZES OUT AROUND LOCKING COLLAR?
• Ensure seal is properly installed on piston.
LEAKS NEAR THE VALVE BODY?
• Ensure gasket is properly installed.
Flat side of gasket should face up.
PUMP DRIPS?

• Clean discharge tube with supplied brush.
• Inspect all O-rings. Replace if damaged.
• Food product may be too thin.
  Visit www.Server-Products.com for more tips.

SERVER PRODUCTS LIMITED WARRANTY

This Server product is backed by a two-year limited warranty against defects in materials and workmanship. See Server-Products.com for details.

GENERAL SERVICE, REPAIR OR RETURNS
Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is  extremely prompt. Typically, units are repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.

NEED HELP?

Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
Chat with us!
spsales@server-products.com
262.628.5600 | 800.558.8722
Please be prepared with your Model, P/N and
Series located on the lid or base of the unit.

Manual EM_01662_RevF 072623

References

• products.com
• Server Products
• Server Products
• Chat now
• Server Products

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