SERVER ESSENTIALS FP Stainless Steel Pump Instruction Manual

SERVER ESSENTIALS FP Stainless Steel Pump

Product Information

The Stainless Steel Pump is a quality NSF-listed pump designed for dispensing thin liquids with consistent portions. The pump comes in various models including FP, FP-V, and FP-DD. The pump parts include Plunger Assembly, Knob, Locking Collar, Head Tube, Head Insert, Spring, Washer, Piston, Seal Assembly, Lid, Discharge Tube, O-Ring, Cylinder, Orificed Plug, and Valve Body. The pump delivers preset portions and can be adjusted by adding Gaging Collars. The pump model number and other identification are often stamped on the lid. The pump is dishwasher safe and includes stainless steel components.

Product Usage Instructions

1. Flush and rinse all pump surfaces with hot water before use.
2. Disassemble the pump and clean all washable parts with soap and hot water. Use a brush to thoroughly clean inside the discharge tube and any confined areas.
3. Rinse all parts fully with clean water.
4. Sanitize all parts according to local sanitization requirements. All parts in contact with food must be sanitized.
5. Air dry all parts fully before reassembling the pump.
6. To adjust the portion size, add Gaging Collars as needed. Refer to the table in the user manual for portion size results.
7. Be aware of the product you are serving and the temperature the product is required to maintain. Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.
8. For additional details about your pump, visit www.Server-Products.com and enter your P/N into the search bar.

Thank You
for purchasing our Stainless Steel Pump. This quality NSF-listed pump delivers precise portions and lasts for years of service.

PUMP PARTS

PORTION CONTROL

SAFETY

According to food and safety regulations, most foods must be stored and/or served at certain temperatures or they could become hazardous. Check with local food and safety regulators for specific guidelines. Be aware of the product you are serving and the temperature the product is required to maintain. Server Products, Inc. cannot be responsible for the serving of potentially hazardous product.

IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to comply with local sanitization requirements.

• NSF International lists this pump as “Not acceptable for dispensing potentially hazardous foods.”
• Pumps 06110, 94010 & 94126 are NSF listed as part of a complete unit.

PUMP CLEANING

YES!
Use dishwashing soap, hot water and a nylon brush. The pump is dishwasher safe.

1. FLUSH & RINSE all pump surfaces with hot water.
   Place lower end of the pump into a container of hot water and operate the pump until all remaining product is expelled and only hot water is discharged.

2. DISASSEMBLE & CLEAN
   all washable parts with soap and hot water. (See DISASSEMBLY on page 5.)
   USE SUPPLIED BRUSH to thoroughly clean inside the discharge tube and any confined areas.

3. RINSE
   Fully with clean water.

4. SANITIZE
   All parts according to local sanitization requirements. All parts in contact with food must be sanitized.

5. AIR DRY
   All parts fully.

CLEAN-IN-PLACE PROCEDURE FOR PUMPS

1. CLEAN
   • Pump out all (if any) remaining food product from inside the pump body.
   • Wash and rinse off the outside of the pump body.
   • Flush out and rinse the inside of the pump.
   • Place the lower end of the pump into a container full of water and operate the pump until all (if any) remaining product is expelled and only warm water flows from the discharge tube.
   • Mix 1 tsp (5 mL) of dishwashing detergent with 1 quart (.95 L) of hot tap water (approximately 110°F /43°C).
   • Place the lower end of the pump into the cleaning mixture. Pump until all cleaning mixture is expelled.
2. RINSE
   • Place the lower end of the pump into 2 cups (.5 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.
3. SANITIZE
   • Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/Cleaner (EPA REG No. 5389- 15) with 2.5 gallons (9.5 L) of tap water (approximately room temperature).
   • Place the lower end of the pump into this sanitizing mixture and repeatedly operate the pump until 1 quart (.95 L) sanitizing
4. RINSE
   • Place the lower end of the pump into 1 cup (.24 L) of hot tap water (approximately 110°F /43°C) and pump until all tap water is expelled.

CARE OF STAINLESS STEEL

This durable pump includes stainless steel components. If you notice corrosion beginning on any stainless steel surface, you may need to change the cleansing agent, sanitizing agent, or cleaning procedures you are using.

• A mildly abrasive nylon or brass brush may be used to remove any stubborn deposits.
• Fully rinsing and drying all parts can help prevent corrosion. Elements and minerals in tap water can accumulate on stainless steel parts and create corrosion.
• Do not use abrasive, caustic, or ammonia-based cleansers.
• Do not use products containing acids, alkalines, chlorine, or salt. These agents can corrode stainless steel.
• Do not use metal scrapers or cleaning pads that could scratch surfaces.

DISASSEMBLY

If the pump has been in use, first rinse and flush the pump. See PUMP CLEANING on page 3. During disassembly, collect small parts in a container to prevent loss.

1. REMOVE PLUNGER & LID
   Turn the locking collar (and discharge tube nut if used) counterclockwise to loosen and remove.

2. REMOVE THE CYLINDER & DISCHARGE THE TUBE
   Twist each counterclockwise to release from slots in the valve body.

3. REMOVE O-RINGS & ORIFICE PLUG
   From the valve body and bottom of the discharge tube. Do not use a sharp tool .

4. DISASSEMBLE PLUNGER:

   • REMOVE KNOB
     Prevent the knob from springing off: Press the head tube towards the piston base while twisting the knob off.

   • REMOVE LOCKING COLLAR

   • REMOVE GAGING COLLAR(S)
     (if used).

   • REMOVE HEAD INSERT
     From inside the head tube.

   • REMOVE SPRING & WASHER
     From piston.

   • REMOVE SEAL ASSEMBLY

   • From piston.

   • Pry off.

   • Do not use a sharp tool.

   • REMOVE O-RING
     From inside seal.

ASSEMBLY

1. PREPARE PISTON

   • A. INSTALL SMALL O-RING
     into the seal.

   • B. INSTALL SEAL
     onto the piston head. Apply food equipment lubricant to the outside of the seal.
     TIP: Flared end of the seal should face away from the piston head.

   • C. SLIDE WASHER onto the piston.

   • D. SLIDE SPRING onto piston

2. PREPARE HEAD TUBE

   • A. OPTIONAL:
     ADD GAGING COLLAR(S)
     Slide collar(s) onto head tube to reduce portion size.

   • B. SLIDE-LOCKING COLLAR
     (threaded side down) towards the flared end of the head tube.

   • C. SLIDE HEAD INSERT
     (beveled edge first) into the head tube.
     TIP: The end with a smaller hole should go in first.

3. INSERT PISTON ASSEMBLY
   into head tube assembly.

4. INSTALL KNOB
   Press the head tube down to compress the spring and expose the piston threads. Rotate the knob clockwise to secure it.

5. INSTALL LARGE O-RING
   into the valve body. Apply food equipment lubricant on the o-ring.

6. INSTALL CYLINDER
   onto the valve body.

   • TILT wide edge of the cylinder under the nub on the rim of the valve body.
   • FIT TABS on the cylinder into corresponding notches in the valve body.
   • PRESS DOWN firmly and ROTATE cylinder clockwise to secure it into slots.

7. INSTALL ORIFICED PLUG
   into the valve body.
   TIP: The orifice plug controls the stream of thin liquids to deter splashing.

8. INSTALL MEDIUM O-RING
   onto the discharge tube. Apply food equipment lubricant on the o-ring.

9. INSTALL DISCHARGE TUBE
   onto the valve body. Rotate the discharge tube clockwise and press down firmly to secure it into slots on the valve body.

10. INSTALL LID
    by sliding a smaller lid hole over the discharge tube. Align the center hole with threads on the cylinder.
    IF THE DISCHARGE TUBE HAS THREADS:
    To secure the lid, slide the discharge tube nut onto the discharge tube. Rotate the nut clockwise to secure it.

11. INSTALL PLUNGER ASSEMBLY
    Into cylinder. Rotate the locking collar clockwise onto cylinder threads to secure.

TROUBLESHOOTING

PROBLEMS WITH FLOW OR PORTIONS?

• Clean pump.
• Food products may be too thick or contain a solid that will not pass through the pump.
• If used: Ensure gaging collar(s) are undamaged and properly installed on the head tube.

PLUNGER DOESN’T RETURN TO THE TOP AFTER DISPENSING?

• Ensure that the spring is functional. Replace broken spring if necessary.
• Ensure that the washer is installed between the spring and piston head.

FOOD PRODUCT OOZES OUT AROUND THE LOCKING COLLAR.

• Ensure the seal is properly installed on the piston.
  TIP: Seal has a slight taper. Install with the flat side towards the top, flared side down.

PUMP DRIPS?

• Clean the discharge tube with the supplied brush.
• Inspect all o-rings. Replace if damaged.
• Visit www.Server-Products.com for more tips.

SERVER PRODUCTS LIMITED WARRANTY

2-year warranty
This Server product is backed by a two-year limited warranty against defects in materials and workmanship. See Server-Products.com for details.

GENERAL SERVICE, REPAIR, OR RETURNS

Before sending any item to Server Products for service, repair, or return, contact Server Products customer service to request a Return Authorization Number. Merchandise must be sent to Server Products with this number. Service is extremely prompt. Typically, units are repaired and shipped out within 48 hours of receipt. Merchandise being returned for credit must be in new and unused condition and not more than 90 days old and will be subject to a 20% restocking charge.

NEED HELP?

Server Products Inc.
3601 Pleasant Hill Road Richfield, WI 53076 USA

Chat with us!
spsales@server-products.com
262.628.5600 | 800.558.8722

Please be prepared with your Model, P/N, and Series located on the lid or base of the unit.

References

• products.com
• Server Products
• Server Products
• Chat now
• Server Products
• Warranty Information | Server Products

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