CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit User Manual

June 13, 2024
CLAS

CLAS Logo OC 9124
REAR PARKING SENSOR PUNCH MASTER TOOL KIT VW (24 PCS)

OC 9124 Vw Parking Sensor Cookie Cutter Master Kit

CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master
Kit

WARNING
Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact : You can reach us by mail sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com
If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit
-PARKING

COMPONENTS

1| PILOT BEARING ADAPTORS Ø18,2 mm|
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2| GUIDE TOOL Ø18,2 mm|
3| DRIFT TOOL Ø18,2 mm|
4| PILOT BEARING ADAPTORS Ø18,4 mm|
5| GUIDE TOOL Ø18,4 mm|
6| DRIFT TOOL Ø18,4 mm|
7| PILOT BEARING ADAPTORS Ø26 mm|
8| GUIDE TOOL Ø26 mm|
9| DRIFT TOOL Ø26 mm|
10| PILOT BEARING ADAPTORS Ø26,7 mm|
11| GUIDE TOOL Ø26,7 mm|
12| DRIFT TOOL Ø26,7 mm|
13| PILOT BEARING ADAPTORS Ø28,1 mm|
14| GUIDE TOOL Ø28,1 mm|
15| DRIFT TOOL Ø28,1 mm|
16| PILOT BEARING ADAPTORS Ø17,8 mm|
17| GUIDE TOOL Ø38,9 mm|
18| DRIFT TOOL Ø38,9 mm|
19| GUIDE TOOL Ø26,5 mm|
20| DRIFT TOOL Ø26,5 mm|
21| GUIDE TOOL Ø29,3 mm|
22| DRIFT TOOL Ø29,3 mm|
23| DRILL Ø10 mm|
24| TOOL 3/8″ – M10X1|

INTRODUCTION

It is compulsory to read this instruction manual before starting any kind of action.
The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to.
We guarantee that this product complies with the technical specifications described in this manual.
The manufacturer shall not be held responsible for any improper uses other than those described herein.
Use protective work gloves, protective footwear, hard hat and safety goggles.
**** Misuse:

  •  This product should only be used as described in this documentation; any other use is consideredimproper.
  • The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
  • Moreover, misuse shall also void the warranty.

**** Take care of your tools:

  • Be sure to store your tools in a clean state.
  • Place the tools inside their original package.

DESCRIPTION

The tool set described in this manual is used to make clean holes in plastic bumpers without burrs. This is necessary when the replacement bumper supplied by the manufacturer does not have the holes for mounting the parking sensors.
According to some manufacturers’ repair instructions, holes should be drilled only after painting to guarantee, once repaired, an appearance as close to the original as possible.
Furthermore, the centering pins contained in the tool set ensure the correct fixing and alignment of the sensor supports during fastening (welding/gluing).
This tool set features a choice of the most used measures, also including odd intermediate measures, as prescribed by different manufacturers. It is suitable for standard parking sensors (PDC=Park-Distance-Control) and for parking assistance sensors (PLA=Parking Assistant).
The OEM numbers shown are used only for assigning technical data and fields of use!
Always adhere to the vehicle manufacturer’s recommendations and repair instructions!

  • As a rule, the position of the sensors is marked by the manufacturer with markings on the inside of the bumpers (Figures 1+2). The supplied assembly tool set may contain a template suitable for the vehicle and/or the bumper.CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit - sensors

  • Use a Ø10 mm drill to drill a hole for each marking on the bumper.
    Place the drill exactly in the middle of the marking and drill from the inside to the outside (Fig.3)

  • Select the bushing suitable for the hole and insert it on the threaded pin with bearing. The opening of the matrix should face the direction opposite the bearing (Fig.4).CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit - middle

  • Insert the drive unit with the threaded part into the hole previously drilled in the bumper (Fig.5).

  • Screw the punch on the drive unit’s thread (Figures 6+7).CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit - middle 1CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit - middle 2

  • Use a 3/8“ ratchet wrench and then a monkey wrench to lock the punch from the outside. The punch is pulled into the bushing as it is screwed (Figures 8+9).
    A clean hole is created in the bumper without burrs by working from the outside towards the inside (Fig.10).CLAS OC 9124 Vw Parking Sensor Cookie
Cutter Master Kit - outside

  • Ensure the centering pin is perfectly suited to the sensor support (Fig.11).

  • From the outside, insert the appropriate centering pin into the hole of the newly cut bumper (Fig.12).CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit - appropriate

  • From the inside, place the sensor support directly on the pin (Fig.13).
    Start fixing the support by following the procedure recommended by the manufacturer.CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit -
recommended

CLAS Logo CLAS Equipements
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.

Documents / Resources

| CLAS OC 9124 Vw Parking Sensor Cookie Cutter Master Kit [pdf] User Manual
OC 9124 Vw Parking Sensor Cookie Cutter Master Kit, OC 9124, Vw Parking Sensor Cookie Cutter Master Kit, Cookie Cutter Master Kit, Cutter Master Kit, Master Kit
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