CLAS OM 8035 Aluminum Hub Bearing Removal Set Instruction Manual

June 13, 2024
CLAS

OM 8035
KIT DEPOSE/POSE ROULEMENT POUR MOYEUX ALU
ALUMINUM HUB BEARING REMOVAL SET

OM 8035 Aluminum Hub Bearing Removal Set

CLAS OM 8035 Aluminum Hub Bearing Removal Set

clas.com

OM 8035 KIT DEPOSE/POSE ROULEMENT POUR MOYEUX ALU

WARNING
Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact :  You can reach us by mail sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com
If you have changed your mind regarding your purchase, please return this product before you attempt to install it.

OM 8035 ALUMINUM HUB BEARING REMOVAL SET

CLAS OM 8035 Aluminum Hub Bearing Removal Set - DEPOSE

COMPONENT

1| BUSH|
---|---|---
2| BUSH|
3| CENTERING BUSH|
4| ADJUSTABLE FEET|
5| BACKING RING|
6| TOP PLATE|
7| SPINDLE|
8| PUSHING PIN|
9| NUT M20|
10| BEARING/OR/CONICAL PLATE FOR SPINDLE|
11| SCREW/WASHER/NUT FOR BACKING RING|

INTRODUCTION

Use protective work gloves, protective footwear, hard hat and safety goggles.
Misuse:
– This product should only be used as described in this documentation; any other use is considered improper.
– The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
– Moreover, misuse shall also void the warranty.
Take care of your tools:
– Be sure to store your tools in a clean state.
– Place the tools inside their original package.
WARNINGS
This tool set should be used by experienced personnel only.

INSTRUCTIONS

This tool has been specially developed to disassemble the hub and wheel bearing housing on multi-link axles of VAG vehicles.
Suitable for wheel hubs-bearings separated in two parts where the wheel hub and bearing are disassembled separately.
IT IS NOT NECESSARY TO REMOVE THE STEERING KNUCKLE BUT IT IS POSSIBLE TO OPERATE DIRECTLY ON THE VEHICLE!
The problem: the steel wheel bearing housing is usually extremely tight compared to the aluminium axle, which makes it much more difficult to remove. When working with a hammer puller, there is a risk that various components will be damaged. In addition, working without proper equipment could generate fine cracks in the aluminium axle that could cause unwanted breakage.
The solution: with the help of this special tool, components can be removed carefully and quickly directly on the vehicle. In addition, different bearing sizes are covered, see the application list.
Wheel Hub Removal / Wheel Bearing Removal / Wheel Hub Installation
Applications as example:
Audi A4 00- / Audi A5 07- / Audi A6 97- / Audi A7 10- / Audi A8 94- / Audi Q5 08- / Audi R8 07- / Seat Exeo 08- / VW Passat 03-
Components:
1 x pressure plate
1 x set of half shells, 4 pieces.
5 x support bolts
2 x Hex Support Bolts
1 x screw with pressure nut
1 x small pressure piece
1 x medium pressure piece
1 x large pressure piece
1 x High Performance Screw Grease
REMOVING THE WHEEL HUB
To better illustrate the work steps, the following images show the replacement of the wheel bearing on a workbench.
The tool is also designed to be used directly on the vehicle.
On some models it is necessary to slightly loosen the wheel bearing housing screws (Fig. 1) before removing the wheel hub, as the thread protrudes too much. (Fig.2)
This is important in order to position the half rings on the component.
Note: to work in better conditions, the side plate / sheet (Fig. 2 – A) should also be removed, if possible.CLAS OM 8035 Aluminum Hub Bearing
Removal Set - DEPOSE 1

Now the half rings can be positioned behind the wheel hub as follows. (Fig.3) The slightly protruding edge on one side of the half rings faces the wheel hub.
The inner diameter of the half rings has a slightly conical shape.
As soon as the half rings are attached, the support bolts can be inserted into the holes in the wheel hub until they touch the half rings. (Fig.4)
Next, the pressure plate, small pressure piece, pressure bearing screw and pressure nut are placed as shown in (Fig 5). CLAS OM 8035 Aluminum Hub
Bearing Removal Set - bolts

The following aspects should be noted:
– The thrust bearing of the screw should be in the center of the pressure plate, facing outward.
– As you rotate, look for the position where all support bolts are firmly in contact with the pressure plate and cannot unintentionally slide into the existing holes.
– Select the appropriate pressure piece and position it at the rear to guide the wheel hub from the rear.
Note: It must be smaller than the inside diameter of the wheel bearing.
When attaching the tools, do the following:
nsert the screw into the pressure plate so that the pressure pad is exactly in the pressure plate mounting cone. Now insert the appropriate pressure piece from behind onto the end of the screw and tighten the back nut.
Align the pressure plate exactly before tightening the screw. The wheel hub can then be pulled out by operating the screw while simultaneously holding the rear nut in place.
Attention: During the entire extraction process, make sure that all parts are positioned precisely and securely and correct them if necessary!
Note: if necessary, we also recommend our set for extracting the inner ring of the wheel bearing from the hub.
REMOVING THE WHEEL BEARING
After the wheel hub has been removed, the wheel bearing can be disassembled as follows. First, the pressure plate, hexagonal bearing bolts, pressure bearing screw, large pressure piece, and rear pressure nut are positioned as shown in Fig.6.

Proceed as follows for the correct assembly of the tool:
Screw the two support bolts into the pressure plate from the back. Insert the screw into the pressure plate from the front so that the pressure pad is exactly in the mounting cone of the pressure plate.
Now place the appropriate (large) pressure piece from behind on the end of the screw and then tighten the back nut. Before tightening the screw, align the pressure plate so that the two spherical ends of the support bolts can be safely and evenly supported on
the body. Differences in height are compensated for by threading the support bolt. The wheel bearing can then be removed by driving the bolt while simultaneously holding the back nut in place.
Attention: During the entire extraction process, make sure that all parts are positioned precisely and securely and correct them if necessary!

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CLAS Equipements
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86
KIT DEPOSE/POSE ROULEMENT POUR MOYEUX ALU
ALUMINUM HUB BEARING REMOVAL SET
If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.

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