CLAS OC 9125 Rear Parking Sensor Punch Tool Kit User Manual

: June 13, 2024
: CLAS

Table of Contents

COMPONENTS
INTRODUCTION
DESCRIPTION
INSTRUCTIONS
Customer Support
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CLAS OC 9125 Rear Parking Sensor Punch Tool Kit

COMPONENTS

349001007| PILOT BEARING ADAPTORS Ø18 mm|
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349001008| GUIDE TOOL Ø18 mm|
349001009| DRIFT TOOL Ø18 mm|
771035000| DRILL Ø10 mm|
349001005| TOOL 3/8″ – M10x1|

INTRODUCTION

It is compulsory to read this instruction manual before starting any kind of action.

The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to.

We guarantee that this product complies with the technical specifications described in this manual.

The manufacturer shall not be held responsible for any improper uses other than those described herein. Use protective work gloves, protective footwear, hard hat and safety goggles.

Misuse:

This product should only be used as described in this documentation; any other use is considered improper.
The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
Moreover, misuse shall also void the warranty.

Take care of your tools:

Be sure to store your tools in a clean state.
Place the tools inside their original package.

DESCRIPTION

The tool set described in this manual is used to make clean holes in plastic bumpers without burrs. This is necessary when the replacement bumper supplied by the manufacturer does not have the holes for mounting the parking sensors.

According to some manufacturers’ repair instructions, holes should be drilled only after painting to guarantee, once repaired, an appearance as close to the original as possible.

Furthermore, the centering pins contained in the tool set ensure the correct fixing and alignment of the sensor supports during fastening (welding/gluing).

This tool set features a choice of the most used measures, also including odd intermediate measures, as prescribed by different manufacturers. It is suitable for standard parking sensors (PDC=Park-Distance-Control) and for parking assistance sensors (PLA=Parking Assistant).

The OEM numbers shown are used only for assigning technical data and fields of use!

INSTRUCTIONS

Always adhere to the vehicle manufacturer’s recommendations and repair instructions!

As a rule, the position of the sensors is marked by the manufacturer with markings on the inside of the bumpers (Figures 1+2). The supplied assembly tool set may contain a template suitable for the vehicle and/or the bumper.
Use a Ø10 mm drill to drill a hole for each marking on the bumper. Place the drill exactly in the middle of the marking and drill from the inside to the outside (Fig.3).
Select the bushing suitable for the hole and insert it on the threaded pin with bearing. The opening of the matrix should face the direction opposite the bearing (Fig.4).
Insert the drive unit with the threaded part into the hole previously drilled in the bumper **(Fig.5).

**

Screw the punch on the drive unit’s thread **(Figures 6+7).

**

Use a 3/8“ ratchet wrench and then a monkey wrench to lock the punch from the outside. The punch is pulled into the bushing as it is screwed (Figures 8+9).

A clean hole is created in the bumper without burrs by working from the outside towards the inside **(Fig.10).

**

Ensure the centering pin is perfectly suited to the sensor support **(Fig.11).

**

From the outside, insert the appropriate centering pin into the hole of the newly cut bumper (Fig.12).
From the inside, place the sensor support directly on the pin (Fig.13).
Start fixing the support by following the procedure recommended by the manufacturer.

CLAS Equipments
ZA de la CROUZA
73800 CHIGNIN
FRANCE
Tél. +33 (0)4 79 72 62 22
Fax. +33 (0)4 79 72 52 86

OC 9125

KIT EMPORTE-PIECES CAPTEURS DE STATIONNEMENT VW #1 (4 PCS)
REAR PARKING SENSOR PUNCH TOOL KIT VW #1 (4 PCS)

If you need components or parts, please contact the reseller.
In case of problems, please contact your authorized technician.