MEAN WELL NPB-120 Series 120W Compact Size and Wide Output Range Charger Owner’s Manual

120W Compact Size and Wide Output Range Charger
NPB-120 series
Owner’s Manual

NPB-120 Series 120W Compact Size and Wide Output Range Charger

Output connector: TB type Output connector: AD1/XLR type

User’s Manualhttps://www.meanwell.com/Upload/PDF/NPB,NPP-E.pdf

Features

• 90~264Vac universal AC input, built-in PFC

• Charger for compatible with lead-acid and li-ion batteries

• Fanless design

• Wide adjustable output range by VR:
  ►Charging voltage adjustable(10.5~15.2V 21~30.4V 42~60 8V)
  ►Charging current adjustable(50~100% rated current)

• 2 or 3 stage selectable by DIP S.W

• No load power consumption< 0.15W(AC S.W off)

• -30 ~+70℃ wide operating temperature
  Protections: Short circuit / Over voltage /Over temperature / Battery reverse polarity protection

• Comply with UL/EN62368-1 and EN60335-1/2-29 dual certification

• Front panel LED indicator for charging status

• 3 years warranty

Applications

• Radio system backup solution
• Electric scooter charger
• Camping car, Buses, Heavy duty truck, Specialty vehicles
• Surveillance system
• Portable power tools

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description

NPB-120 series is a 120W charger for compatible with lead-acid (Flooded, Gel, AGM) and li-ion (Lithium iron, lithium manganese) batteries. This product is a class power unit (with FG), equipped with a standard IEC320-C14 AC inlet and two or three-stage charging control. The entire series supplies different models with output voltages ranging between 10.5VDC and 60.8VDC that can satisfy the demands for various types of batteries devices.

Model Encoding

Output Range Charger - Symbol 3](https://manuals.plus/wp- content/uploads/2023/08/MEAN-WELL-NPB-120-Series-120W-Compact-Size-and-Wide- Output-Range-Charger-Symbol-3.jpg)(48V UL certificated same as TB Type)| In Stock
AD1| Anderson Equivalent Connector| In Stock
TB| Terminal Block| | In Stock

SPECIFICATION

◻=XLR, AD1, TB
OUTPUT| BOOST CHARGE **VOLTAGE(Vboost)(default)| 14.4V| 28.8V| 57.6V
FLOAT CHARGE ****VOLTAGE(Vfloat)(default)| 13.8V| 27.6V| 55.2V
VOLTAGE ADJUSTABLE RANGE| 10.5 ~ 15.2V| 21 ~ 30.4V| 42 ~ 60.8V
OUTPUT CURRENT(Typ.) ****Note.5| 6.8A| 4A| 2A
CURRENT ADJUSTABLE RANGE| 50% ~ 100%
MAX. POWER Note.3| 103.4W| 121.6W| 121.6W
RECOMMENDED BATTERY CAPACITY (AMP HOURS) Note.4| 20 ~ 90AH| 15 ~ 50AH| 7 ~ 25AH
INPUT| VOLTAGE RANGE Note.5| 90 ~ 264VAC        127 ~ 370VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| PF>0.98/115VAC, PF>0.92/230VAC@12V,PF>0.93/230VAC@24/48V at full load
EFFICIENCY (Typ.)| XLR| 86.5%| 89%| 90.5%
AD1| 86.5%| 89%| 90.5%
TB| 87%| 89.5%| 90.5%
AC CURRENT (Typ.)| 1.5A/115VAC        0.8A/230VAC
INRUSH CURRENT (Typ.)| COLD START  55A at 230VAC
PROTECTION| SHORT CIRCUIT Note.6| Protection type: Constant current limiting, charger will shutdown after 5 sec, re-power on to recover
OVER VOLTAGE| 16 ~ 20V| 32 ~ 40V| 64 ~ 75V
Protection type: Shut down and latch off o/p voltage, re-power on to recover
REVERSE POLARITY| By internal fuse open
OVER TEMPERATURE| Hiccup mode, recovers automatically after temperature goes down
FUNCTION| CHARGING CURVE| 2 or 3 stage adjustable by DIP S.W
ENVIRONMENT| WORKING TEMP.| -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 45℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & **EMC (Note 7)| SAFETY STANDARDS| CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, AS/NZS60335-1/2-29, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
Radiated| BS EN/EN55032 (CISPR32),BS EN/EN55014-1| Class B
Harmonic Current| BS EN/EN61000-3-2| Class A
Voltage Flicker| BS EN/EN61000-3-3| —–
EMC IMMUNITY| BS EN/EN55014-2,BS EN/EN55024,BS EN/EN55035
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 2, 3V/m
EFT / Burst| BS EN/EN61000-4-4| Level 2, 1KV
Surge| BS EN/EN61000-4-5| Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
Conducted| BS EN/EN61000-4-6| Level 2, 3Vrms
Magnetic Field| BS EN/EN61000-4-8| Level 1, 1A/m
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods

OTHERS| MTBF| 1895.4K hrs min.      Telcordia TR/SR-332 (Bellcore) ;    225.8K hrs min.        MIL-HDBK-217F (25℃)
DIMENSION| 182.79649mm (LWH)
PACKING| 1.3Kg; 10pcs/ 14Kg / 1.13CUFT
NOTE| 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
3.  Refer to derating curve.
4. This is MEAN WELL’s suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. This protection mechanism is specified for the case the short circuit occurs after the charger is turned on.
7.  The charger is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”
(as available on http://www.meanwell.com)
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

PFC fosc : 65KHz
PWM fosc : 45KHz Derating Curve Static Characteristics

Function Manual

1. Charging Curve
   1-1 2 or 3 stage selectable by DIP S.W
   ※ This series provides 2 or 3 stage charging curve.(Default 3 stage) 1-2 Charging Curve by DIP S.W
   ◎ 2 stage charging curveState| NPB-120-12| NPB-120-24| NPB-120-48
   ---|---|---|---
   Constant Current| 6.8A| 4A| 2A
   Vfloat| 13.8V| 27.6V| 55.2V

◎ 3 stage charging curve

◎ 2 stage charging cure is suitable for Li-ion batteries(lithium iron and lithium manganese),
3 stage charging cure is suitable for lead-acid batteries (flooded ,Gel and AGM).

2. Charging voltage adjustable by VR**
   Model| NPB-120-12◻| NPB-120-24◻| NPB-120-48◻**
   ---|---|---|---
   Output voltage adjustable range| 10.5~15.2V| 21~30.4V| 42~60.8V

3. Charging current adjustable by VR**
   Model| NPB-120-12| NPB-120-24| NPB-120-48**
   ---|---|---|---
   Output current adjustable range| 3.4~6.8A| 2~4A| 1~2A

4. Front panel LED indicators & Corresponding signal at function pins
   LED| Description
   ---|---
    Green| Float (stage 3) or Battery full
    Red| Charging (stage 1 or stage 2)

Mechanical Specification

◎ NPB-120-xx XLR/AD1 (Cable Type)◎ NPB-120-xx TB (Terminal Block Type)

Accessory List
※ Bracket (Optional accessory, Should ordered seperately)

Installation Diagram

Plug Assignment

◎ Standard Output Connector
3pin XLR
UNICABLE 89M103-3P or equivalent

| PIN NO.| OUTPUT
---|---|---
1| +V
2,3| -V
AD1
housing: Anderson 1327(red), 1327G6(black) equivalent contacts: Anderson 261G2 (45A) equivalent

Red(+V)  Black(-V)
TB
DT-66-B11W-02 or equivalent Rating: 300V 40A

+V -V

◎ Optional DC plug: (Available in customized)

| R7B| 1| +Vo
2| -Vo
3| -Vo
4| +Vo
DIN 4 Pin XLR| Type No.| Pin Assignment
PIN No.| Output(<10A)
| XLR4| 1| +Vo
2| +Vo
3| -Vo
4| -Vo
DIN 3 Pin| Type No.| Pin Assignment
PIN No.| Output(<7A)
| D3P| 1| +Vo
2| -Vo
3| -Vo
DIN 2 Pin| Type No.| Pin Assignment
PIN No.| Output(<5A)
| D2P| 1| -Vo
2| +Vo
DIN 3 Pin| Type No.| Pin Assignment
PIN No.| Output(<10A)
| INL3| N| +Vo
L| -Vo
AMP 1-480702-0 (6.35mm) equivalent| Type No.| Pin Assignment
PIN No.| Output(<7A)
FG not connected to output connector| C4P| 1| +Vo
2| +Vo
3| -Vo
4| -Vo

INSTALLATION MANUAL
Please refer to: http://www.meanwell.com/manual.html

File Name: NPB-120-SPEC 2022-08-31

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