MEAN WELL RCP-2000 Series 2000W Rack Mountable Front End Rectifier Instructions

MEAN WELL RCP-2000 Series 2000W Rack Mountable Front End Rectifier

2000W Rack Mountable Front End Rectifier – RCP-2000 series

The RCP-2000 series is a front-end rectifier that can be mounted on a rack, providing DC power with a rated power of up to 1920W. It is available in three models, RCP-2000-12, RCP-2000-24, and RCP-2000-48, with DC voltages of 12V, 24V, and 48V respectively. The rectifier is compliant with UL62368-1, BS EN/EN62368-1, IEC62368-1 safety standards. The product has been tested and certified by TUV and Bauar t gepruft Sicherheit.

Specifications

• Output current range: 0 ~ 100A (RCP-2000-12), 0 ~ 80A (RCP-2000-24), 0 ~ 42A (RCP-2000-48)
• Ripple & noise (max.): 150mVp-p (RCP-2000-12), 200mVp-p (RCP-2000-24), 300mVp-p (RCP-2000-48)
• Voltage adj. range: 10.5 ~ 14V (RCP-2000-12), 21 ~ 28V (RCP-2000-24), 42 ~ 56V (RCP-2000-48)
• Input voltage range: 90 ~ 264VAC, 127 ~ 320VDC
• Efficiency (Typ.): 86% (RCP-2000-12), 90.5% (RCP-2000-24), 92%(RCP-2000-48)
• Dimensions: 29512741mm (LWH)

OUTPUT

| DC VOLTAGE| 12V| 24V| 48V
RATED CURRENT| 100A| 80A| 42A
CURRENT RANGE| 0 ~ 100A| 0 ~ 80A| 0 ~ 42A
RATED POWER| 1200W| 1920W| 2016W
RIPPLE & NOISE (max.) **Note.2| 150mVp-p| 200mVp-p| 300mVp-p
VOLTAGE ADJ. RANGE| 10.5 ~ 14V| 21 ~ 28V| 42 ~ 56V
VOLTAGE TOLERANCE Note.4| ±2.0%| ±1.0%| ±1.0%
LINE REGULATION| ±1.0%| ±0.5%| ±0.5%
LOAD REGULATION| ±1.0%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1500ms, 60ms/230VAC at full load
HOLD UP TIME (Typ.)**| 16ms/230VAC at 75% load             10ms/230VAC at full load

INPUT

| VOLTAGE RANGE **Note.5,6| 90 ~ 264VAC              127 ~ 320VDC
FREQUENCY RANGE| 47 ~ 63Hz
POWER FACTOR (Typ.)| 0.98/230VAC at full load
EFFICIENCY (Typ.)| 86%| 90.5%| 92%
AC CURRENT (Typ.)| 13A/115VAC               7A/230VAC| 16A/115VAC 10A/230VAC| 16A/115VAC               10A/230VAC
INRUSH CURRENT (Typ.)| COLD START 50A
LEAKAGE CURRENT**| <1.1mA / 230VAC

PROTECTION

| OVERLOAD| 105 ~ 125% rated output power
Protection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. re-power on to recover
OVER VOLTAGE| 14.7 ~ 17.5V| 29.5 ~ 35V| 57.6 ~ 67.2V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down

FUNCTION

| AUXILIARY POWER| 5V @ 0.3A, 12V @ 0.8A
REMOTE ON-OFF CONTROL| Please refer to the Function Manual
REMOTE SENSE| Compensate voltage drop on the load wiring up to 0.5V
OUTPUT VOLTAGE PROGRAMMABLE| Adjustment of output voltage is allowable to 90 ~ 110% of nominal output voltage. Please refer to the Function Manual.
DC OK SIGNAL| The isolated TTL signal out, Please refer to the Installation Manual
AC OK SIGNAL| The isolated TTL signal out, Please refer to the Installation Manual
OVER TEMP WARNING| Logic ” High” for over temperature warning, Please refer to the Installation Manual, isolated signal
FAN FAIL SIGNAL| The isolated TTL signal out, Please refer to the Installation Manual

ENVIRONMENT

| WORKING TEMP.| -35 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes

SAFETY & EMC

(Note 7)

| SAFETY STANDARDS| UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.7KVDC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH

EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032 (CISPR32)| Class B
Radiated| BS EN/EN55032 (CISPR32)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–

EMC IMMUNITY

| BS EN/EN55024, BS EN/EN61000-6-2
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods

OTHERS

| MTBF| 444.9K hrs min.        Telcordia SR-332 (Bellcore) ; 37.4K hrs min.          MIL-HDBK-217F (25℃)
DIMENSION| 29512741mm (LWH)
PACKING| 2Kg; 6pcs/13Kg/1.04CUFT
| 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 C of ambient temperature.
2. Ripple & noise are measured at 20MH of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Under parallel operation of more than one rack connecting together, ripple of the output voltage may be higher than the SPEC at light load condition.
It will go back to normal ripple level once the output load is more than 10%.
4. Tolerance : includes set up tolerance, line regulation and load regulation.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. Please contact MEANWELL for 320~370VDC application.
7. The power supply is considered a component which will be installed into a final equipment. All the MC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets MC directives. For guidance on how to
perform these MC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com)
8. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).
% Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Usage Instructions

The RCP-2000 series rectifier is designed to provide DC power with a rated power of up to 1920W. It can be mounted on a rack and is available in three different models, RCP-2000-12, RCP-2000-24, and RCP-2000-48, with DC voltages of 12V, 24V, and 48V respectively. The rectifier should be connected to an AC power source with an input voltage range of 90 ~ 264VAC, 127 ~ 320VDC.

Voltage Drop Compensation

The RCP-2000 series rectifier has two types of voltage drop compensation.

• Remote Sense: The Remote Sense compensates voltage drop on the load wiring up to 0.5V. The sense lines should be twisted in pairs.
• Local Sense: The +S, -S have to be connected to the +V(signal), -V(signal), respectively, as shown in the diagram, in order to get the correct output voltage if Remote Sense is not used.

Features

• Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds)
• Built-in active PFC function
• High efficiency up to 92%
• Forced air cooling by built-in DC fan
• Output voltage programmable
• Built-in OR-ing FET, support hot swap (hot plug)
• Active current sharing up to 6000W for one 19″ rack shelf
• Built-in IC interface, PMBus protocol
• Protections: Short circuit / Overload / Over voltage / Over temperature
• Optional conformal coating
• 5 years warranty

Applications

• Industrial automation
• Distributed power architecture system
• Wireless/telecommunication solution
• Redundant power system
• Electric vehicle charger system
• Constant current source system

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description

RCP-2000 is a 2KW single output rack mountable front end AC/ DC power supply with a 1 U low profile and a high power density up to 25W/inch?. This series operates for 90~264 VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in DC fan with fan speed control, working for the temperature up to 70°C. RCP-2000 provides vast design flexibility by equipping various built-in functions such as the PMBus communication protocol, output programming, active current sharing (up to 18000W via three 19″ rack shelves, RKP-1 U), remote control, auxiliary power, alarm signal, external control/monitor via the control model RKP-CMU1, etc. Maximum number that can be monitored by master controller in communication shall be 9 power supplies.

Model Encoding / Order Information

Block Diagram Static Characteristics Derating Loads vs Input Voltage

Derating Curve

Efficiency vs Load (48V Model)

Function Manual

1. Voltage Drop Compensation

2. Remote Sense
   % The Remote Sense compensates voltage drop on the load wiring up to 0.5V

3. Local Sense
   The +S,-S have to be connected to the +V(signal),-V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used.

4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
   ※ In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 90~110% of the nominal voltage by applying
   EXTERNAL VOLTAGE.

5. Remote ON-OFF Control
   The power supply can be turned ON/OFF together or separately by using the “Remote ON/OFF” function.

6. PMBus Communication Interface
   ※ RCP-2000 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring and output trimming. For details, please refer to the Installation Manual.

Mechanical Specification

LED Status Indicators & Corresponding Signal at Function Pins

Input / Output Connector Pin No. Assignment(CN501) : Positronic PCIM34W13M400A1

cannot be connected directly to the load.
10| +V(Signal)| Positive output voltage signal. For local sense only ; it cannot be connected directly to the load.
11| PV| Connection for output voltage programming. (Note.1)
12,13| DA,DB| Differential digital signal for parallel control. (Note.1)
14| +S| Positive sensing for remote sense.
15| -S| Negative sensing for remote sense.
16,18,19,

20,21

| A0,A1,A2, A3,A4| PMBus interface address lines. (Note.1)
17| Remote ON-OFF| The unit can turn the output on and off by electrical signal or dry contact between Remote ON-OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
22| NC| Retain for future use.
23| SDA| Serial Data used in the PMBus interface. (Note.2)
24| SCL| Serial Clock used in the PMBus interface. (Note.2)
25| AC-OK| Low (0 ~ 0.5V) : When the input voltage is ≧87Vrms.

High (4.5 ~ 5.5V) : When the input voltage in ≦75Vrms . The maximum sourcing current is 10mA and only for output. (Note.2)

26| DC-OK| High (4.5 ~ 5.5V) : When the Vout ≦80%±5%.

Low (0 ~ 0.5V) : When Vout ≧80%±5%. The maximum sourcing current is 10mA and only for output. (Note.2)

27

|

T-ALARM

| High (4.5 ~ 5.5V) : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm.

Low (0 ~ 0.5V) : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. The maximum sourcing current is 10mA and only for output(Note.2)

28| FAN-FAIL| High (4.5 ~ 5.5V) : When the internal fan fail.

Low (0 ~ 0.5V) : When the internal fan is normal. The maximum sourcing current is 10mA and only for output(Note.2)

29| +5V-AUX| Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 31). The maximum load current is 0.3A. This output has the built-in “Oring diodes” and is not controlled by the remote ON/OFF control.
30| +12V-AUX| Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 31). The maximum load current is 0.8A. This output has the built-in “Oring diodes” and is not controlled by the remote ON/OFF control.
31| GND-AUX| Auxiliary voltage output GND.

The signal return is isolated from the output terminals (+V & -V).

32| FG| AC Ground connection.
33| AC/L| AC Line connection.
34| AC/N| AC Neutral connection.

Note1: Non-isolated signal, referenced to -V(signal).
Note2: Isolated signal, referenced to GND-AUX.
File Name: RCP-2000-SPEC 2022-02-21

References

• TÜV Rheinland - Home | US | TÜV Rheinland
• MEAN WELL Switching Power Supply Manufacturer
• Product Liability Disclaimer-MEAN WELL Switching Power Supply Manufacturer

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