EVOLUTION POWERSPORTS 803FP0006 2017-2021 XP Turbo and Turbo S Catch Can Instruction Manual

EVOLUTION POWERSPORTS 803FP0006 2017-2021 XP Turbo and Turbo S Catch Can

INSTALLATION INSTRUCTIONS

INCLUDED PARTS

1. (1) EVP Catch Can
2. (1) Catch Can Pre-Filter
3. (1) 1” Silicone Cap
4. (2) M8 Black Socket Head Screw
5. (1) Catch Can Filter
6. (1) 40-25mm Worm Clamp
7. (1) 3/4″-3/4” Hose Adaptor
8. (6) 27.1mm Pinch Clamp
9. (1) 1” 90 Degree Adaptor
10. (1) EVP Catch Can Bracket
11. (1) 16×3/4” Hose
12. (1) 25×3/4” Hose
13. (1) 3×3/4” Hose
14. (2) M6 Flange Locknut
15. (2) M6 Flange Head Bolts
16. (1) EVP Aluminum Oil Cap
17. (1) 3/4″ 90 Degree Hose Adaptor
18. (3) 32-20mm Worm Clamp
19. (2) M8 SS Socket Head Bolt
20. (2) M8 SS Flange Locknut
21. (4) M8 SS Washer

REQUIRED TOOLS

1. Pinch Clamp Tool
2. Drill
3. Flat Head Screwdriver
4. 15/64” Drill Bit
5. Silver Sharpie
6. 6mm Allen Socket
7. 10, 13mm Socket
8. Side Cutters

NOTE : When running 110 and E85 Fuel, please make sure to change your oil frequently. The oil level on the dipstick should be on or slightly above the full mark.

Installation Steps

1. Step 1: Remove the rear access panel out of the bed.
2. Step 2: Locate the mounting location on the driver’s side rear, in the wheel well.
3. Step 3: In that mounting location you will find one factory drilled hole. With the EVP 3×5” Catch Can mounting bracket, line it up with the factory hole. With your silver sharpie, mark the placement where you want to drill the second hole. Use a 15/64” drill bit and drill the hole. You will also need to make the factory hole the same size. (See figure 1).
4. Step 4: Install the EVP mounting bracket using (2) M6 flange bolts and (2) M6 locknuts. Tighten down.
5. Step 5: Disconnect the crank case vent line from the V-Flow. Plug the V-Flow with the 1” 90 degree fitting. Cap the open end off with the supplied 1” rubber cap. Use (2) 32-20mm worm gear clamps. (See figure 2).
6. Step 6: On the end of the crankcase vent hose that was disconnected, cut the 1” 90-degree off. You want the hose down to a straight 3/4″. Mark it with a silver sharpie. (See figure 3)
7. Step 7: On the EVP Catch Can (have the fittings on the catch can facing you) mount the 3 “x 3/4″ hose with the 3/4”-3/4” 90-degree fitting onto the left fitting of the catch can. Use (2) pinch clamps. (See figure 4).
8. Step 8: On the other end of the 3/4″-3/4” 90-degree fitting, install the 25” x 3/4” hose using (1) pinch clamps. (See Figure 5)
9. Step 9: On the right fitting of the Catch Can, install the 16” x 3/4” using a pinch clamp. (See figure 6).
10. Step 10: Install the 1 x 5” bracket with four mounting holes to the back of the Catch Can. Use the (2) inside holes with (2) M8 black head socket screws and (2) SS washers. Tighten down. (See figure 7).
11. Step 11: Install the EVP pre-filter onto the white Catch Can filter. Then install it onto the top of the Catch Can using (1) 40-25mm worm clamp. (See figure 8).
12. Step 12: Install the EVP Catch Can onto the EVP mounting bracket already on the car. Use (2) M8 SS flange head bolts with (2) M8 washers and (2) M8 locknut. Tighten down. (See figure 9).
13. Step 13: Route the 25” x 3/4″ hose underneath the charge tube, up to the oil cap. NOTE: Make certain the hose stays straight with no kinks. (See figure 10-11).
14. Step 14: Route the 16” x 3/4″ to the crankcase vent line that you cut prior. Connect the two hoses using the 3/4″-3/4” adaptor. Use (2) pinch clamps. (See figure 12).
15. Step 15: Remove the OEM oil cap and replace with the EVP Aluminum oil cap. Reuse the OEM O-ring off the OEM oil cap. Use a 32-20mm worm clamp to fasten the EVP oil cap to the 25” x 3/4″ hose. (See figure 13).
16. Step 16: Reinstall the rear access panel back into the bed.

Thank you for choosing Evolution Powers ports products. If you require further assistance, please call our Tech Support @ 715-247-3862
Note : This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA certified, purpose-built, nonroad vehicles used solely for closed course, nonroad competition/racing and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt and noiseregulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powers ports at 715-247-3862.

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