EVOLUTION POWERSPORTS 800FC0024 X3 Head Stud Kit Instruction Manual
- October 27, 2023
- EVOLUTION POWERSPORTS
Table of Contents
INSTALLATION INSTRUCTIONS
X3 Head Stud Kit 9mm Custom Age 625
SKU(s): 800FC0024
800FC0024 X3 Head Stud Kit
INCLUDED PARTS
(1) X3 Head Stud Kit 9mm
-(8) 9mm Head Studs
-(8) 9mm Washers
-(8) 9mm Nuts
-Assembly Lube
REQUIRED TOOLS
Torque Wrench
INSTALLATION STEPS:
Remove (1) factory head bolt and replace with (1) ARP 625 Head Stud 9mm. Apply supplied assembly lube to the top of the stud threads and both sides of the washer and nut. Install washer first, then thread nut onto the top of the stud – torque nut to 45 ft lbs. Be very careful not to drop anything into the engine! NOTE: Do this process one at a time for all remaining head bolts. Never loosen more than (1) head bolt without replacing and torquing with a stud. This will ensure the cylinder head gasket does not lose its seal. Once all factory bolts have been replaced with studs, torque the head according to the “REPLACEMENT” pattern and torque steps below. When all studs have been torqued to the final value, re-torque to the final value (3) more times.
NEW GASKET INSTALLATION:
NOTE: If the engine is disassembled and a new head gasket is being
installed, see the “NEW GASKET” torque pattern and torque below.
Please refer to the shop manual for removal and installation and timing the
camshafts.
- To ensure proper thread engagement and accurate torque, be sure all components are clean and free of debris.
- Use the supplied assembly lubricant on the top side of the stud and between the washer and nut.
- Hand tightens the stud until it lightly seats into the block.
- Install the washer and nut then torque as listed below.
REPLACEMENT Torque Procedure
1. Initial 45 ft lb
2. Final 62 ft lb confirm.
3 TIMES
NEW GASKET Torque procedure
1. Initial 28 ft lb
2. Intermediate 45 ft lb
3.Final 62 ft lb confirm 3-TIMES.|
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Thank you for choosing Evolution Powersports products. If you require further
assistance, please call our Tech Support @ (715) 247-3862
Note: This product is exempt from the emission standards and related
requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and
California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold
only for use in connection with EPA certified, purpose-built, nonroad vehicles
used solely for closed course, nonroad competition/racing and not used for any
recreational purpose or on public highways or right of ways maintained by and
open to the public. This product is sold only in connection with machines that
do not fall under state and/or federal noise or emission
standards/regulations. Purchasers who/that purchase this product represent and
warrant that the product is purchased only in connection with EPA -certified,
emission-regulations-exempt and noiseregulations-exempt competition/racing
vehicles as interpreted under applicable stateand/or federal law. Questions:
Call Evolution Powersports at (715) 247-3862.
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