EVOLUTION POWERSPORTS 300DC0128 2020+ Defender Magnum Slip-On Exhaust Instruction Manual

October 27, 2023
EVOLUTION POWERSPORTS

EVOLUTION POWERSPORTS 300DC0128 2020+ Defender Magnum Slip-On Exhaust

EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-
product

INCLUDED PARTS

INCLUDED PARTS

(1) EVP Defender Slip-On Exhaust Kit
(1) Optional Tip

REQUIRED TOOLS

REQUIRED TOOLS

13,17mm Socket
13mm Wrench
Flat blade Screwdriver

Installation Steps

  • Step 1: Open the dump box and disconnect the shock by removing the coder pin and pin. This will allow a few more inches of space while installing the exhaust.
  • Step 2: Loosen the clamp on the heat shield with a flat-blade screwdriver, you do not need to remove this clamp.
  • Step 3: Loosen the exhaust clamp from the header pipe, joining the OEM muffler.
  • Step 4: Loosen (2) bolts holding the OEM muffler in place. You will need a 13mm socket and an open-end wrench. NOTE: on the driver’s side you will see a rubber gromet and aluminum bushing, keep this for installation.
  • Step 5: Once everything is loose, remove the OEM muffler.
  • Step 6: Place the newly supplied exhaust clamp onto the new EVP magnum exhaust before installing it. (Figure 1)EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-fig-1
  • Step 7: Install the Magnum muffler into the car, and push the magnum into the header pipe until the (2) securing bolt holes line up. (Figure 2) EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-fig-2
  • Step 8: Install the (2) 13mm head socket bolts securing the Magnum back into position. Keep their hand tight for now.
  • Step 9: Install the flame arrestor into the Magnum exhaust. (Figure 3)EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-fig-3
  • Step 10: Install the supplied exhaust gasket onto the Magnum exhaust. NOTE: Make sure the indent goes on the flame arrestor side. (See figure 4) EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-fig-4
  • Step 11: Grab the Magnum tip and (3) supplied bolts and mount the tip onto the Magnum. Hand-tighten the nuts on the back side. (Figure 5)
  • Step 12: Once everything is together, go back through and tighten everything from the heat shield, and exhaust clamp, (2) securing bolts on the Magnum, and (3) bolts securing the exhaust tip.
  • Step 13: Reconnect the shock to the rear cargo box.EVOLUTION-POWERSPORTS-300DC0128-2020+Defender-Magnum-Slip-On-Exhaust-fig-6

Thank you for choosing Evolution Powersports products. If you require further assistance, please call our Tech Support @ (715) 247-3862

Note:
This product is exempt from the emission standards and related requirements of 40 C.F.R. § 1051 as provided by 40 C.F.R. § 1051.620, and California law [e.g., vehicle code§§ 27156 and 38391]. This product is sold only for use in connection with EPA-certified, purpose-built, nonroad vehicles used solely for closed courses, nonroad competition/racing, and not used for any recreational purpose or on public highways or right of ways maintained by and open to the public. This product is sold only in connection with machines that do not fall under state and/or federal noise or emission standards/regulations. Purchasers who/that purchase this product represent and warrant that the product is purchased only in connection with EPA -certified, emission-regulations-exempt, and noise-regulations-exempt competition/racing vehicles as interpreted under applicable state and/or federal law. Questions: Call Evolution Powersports at (715) 247-3862.

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