BORMANN BBQ5040 Gas BBQ 3+1 Burners Instruction Manual

BORMANN BBQ5040 Gas BBQ 3+1 Burners

WARNING

1. For safe and proper operation, use only LPG cylinders intended for domestic use which are equipped with a safety valve. Also, you should connect the low-pressure regulator 30bar (not adjustable) with the valve of the bottle and the special hose for LPG appliances taking care that no leak or damage to the circuit occurs.
2. The threads of the pressure regulator are counterclockwise.
3. Never and under no circumstances should you leave the grill unattended.
4. If a lot of flames are created that do not extinguish by themselves, close the gas bottle. If you let the fire burn then there is a possibility that the paint of the grill will burn. Before each warm-up, you should have cleaned the fat collector, the heat dissipators (flame tamers), and the rest of the grill from fats, as they can ignite and destroy the grill.
5. Heat dissipators (flame tamers) must be cleaned after each use as well as the fat collection pan by immersing in hot water with dishwashing liquid. Do not scrape surfaces when they have glued fats because their paint breaks down.
6. In the case of extensive creation of flames caused by fats in the heat dissipators (flame tubes) deterioration in porcelain, dye might occur.
7. If the model you purchased has cast-off grills, do not pour cold water when it is still hot as it may break.
8. Do not use caustic liquids or cleaning sprays.
9. Read the instructions carefully!
10. Any damage caused by non-compliance with the above or failure to comply with the necessary regular cleaning will not be covered by the warranty.

Safety Instructions

• Please save this instruction manual for future reference!
• THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY!

WARNING: FOR A SAFE AND PROPER OPERATION MAKE SURE TO CONNECT A ONE-WAY PRESSURE REGULATOR (NOT INCLUDED).

Important: READ ALL INSTRUCTIONS AND OPERATIONS BEFORE OPERATING THIS UNIT. FOLLOW ALL STEPS IN ORDER. NEVER ALLOW CHILDREN TO OPERATE THIS UNIT.

Warnings

• Use outdoors only.
• Read the instructions before using the appliance.
• Accessible parts may be very hot, keep young children away.
• Do not move the appliance during use.
• Turn off the gas supply at the gas cylinder after use.
• Any modification of the appliance may be dangerous.
• Parts sealed by the manufacturer or his agent must not be altered by the user. Do not modify the appliance.

Attention: Some parts of this appliance become very hot, take special care when children or the elderly are present.

For your safety

• Do not store or use gasoline or methylated fuels or any other flammable vapors and liquids in the vicinity of this or any other appliance.
• Never light a gas grill with gasoline or comparable fluids!

Suggestion: user should not change the assembly that the manufacturer packaged. Certain Liquid gas dealers may fill liquid gas cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilling” tanks can build up excess pressure. As a safety device, the tank’s pressure relief valve will vent gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:

• A. When you have your tank filled, be sure you tell the supplier to fill it to no more than 80% of its total capacity.
• B. If you own or use an extra spare tank, or have a disconnected tank, you should never store it near or under the grill unit or heat box, or near any other ignition or heat source.

Dangers
If you smell gas:

1. Shut off gas to the appliance
2. Extinguish any open flame
3. Open lid
4. If the odor continues, keep away from the appliance and call your local fire department.

Technical Data

Technical Data

| BBQ5100| BBQ5050| BBQ5040| BBQ5030

Basic Characteristic

|

5 +1 burner gas grill

|

4+1 burner gas grill

|

3+1 burner gas grill

|

3 burners gas grill

(without side burner)

Dimensions

|

L165xW57xH119 cm

|

L149xW58xH119 cm

|

L140xW57xH119 cm

|

L122xW57xH110 cm

Grill Surface

|

L83xW45 cm

|

L69xW45 cm

|

L60xW45 cm

|

L60xW45 cm

Temperature maintenance surface

|

L83xW14 cm

|

L67xW14 cm

|

L57xW14 cm

|

L57xW14 cm

Burner and Power

| Stainless steel tube burners, 3,6 kW per burner, 2,7 kW per side burner, a total of 20,7 kW| Stainless steel tube burners, 3,6 kW per burner, 2,7 kW per side burner, a total of 17,1 kW| Stainless steel tube burners, 3,6 kW per burner, 2,7 kW per side burner, a total of 13,5 kW| Stainless steel tube burners, 3,6 kW per burner, a total of 10,8 kW

Specific Characteristics

|

Reinforced lid for durability and temperature maintenance, INOX thermometer, folding shelves,

removable grease collector, stainless steel double layer front doors, rotating wheels with lock function

Regulator and hose

|

not included

Remark: -SB means with side burner; Allow to put a pan on the side burner. (The diameter of the pan is Max. Ф 24cm and Min. x Ф8cm)

Mounting steps

• Make sure your grill is assembled properly. Detailed assembly instructions are packed with each grill giving specific assembly procedures for each model.
• Follow these instructions carefully to ensure the correct and safe assembly of the grill.

Caution: Although we take every effort to ensure that the assembly process is as easy as possible, it is inherent with fabricated steel parts that corners and edges can cause cuts if improperly handled during assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended that you protect your hands with a pair of work gloves.

Preparation: You will need an LPG gas bottle and proper regulators under the gas pressure to operate this gas grill. The regulators should comply with EN16129 with the current version and national regulation.

See point 6 for further instructions.

Energy saving tips

• Reduce the opening time of the lid.
• Turn the grill off as soon as cooking is completed.
• Preheat the gas grill for 10 to 15 minutes only. (Except for the first use)
• Do not preheat longer than recommended.
• Do not use a higher setting than required.
• Connect the hose and regulator to the gas container on the left side of the gas grill . Keep in mind that the gas container must be kept away from heat and in a safe position. The hose dimension is 8-10mm in diameter. The Length of the hose recommended shall not exceed 1.5m. The flexible hose should comply with the relevant standards and local code.

Installation

After purchasing your gas cylinder you will then be ready to set it up with your gas grill.

• When changing the gas cylinder, it shall be carried out away from any source of ignition. Position the gas cylinder on the left side of your gas grill, should not be placed inside the BBQ, keeping in mind that the bottle must be kept away from heat and in a safe position.
• When ready to use your gas grill insert the regulator into the gas bottle valve and tighten firmly.

Warning: Before attempting to light your gas grill you must refer to your lighting instructions and warning/safety points.

Check the hose before each use, searching for cracking, cuts, or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill. When changing your gas bottle ensure that there are no sources of ignition close by i.e. fires, cigarettes, naked flames, etc. Make sure that the appliance is switched off. Ensure that the hose is not subjected to twisting which will affect the gas flow when installing your gas grill. Also, the hose must not have undue tension and must not touch any part of the gas grill which may be hot.

• Please choose a flexible hose whose heatproof is higher than 80 C.
• The flexible tubes should be changed every 2 years. It’s necessary to change the flexible tube when the national conditions require it.

How to change your cylinder

Note

• Turn off the switch of the cylinder (No spanner is required)
• The height of the gas cylinder is below 80cm, and the width is within 35cm

How to connect a gas bottle

• Turn the orange cap so that the arrow is pointing to the gap in the shroud.
• Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave the cap hanging.
• Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to the valve.
• Turn the switch clockwise on the gas bottle-then turn on the gas grill as instructed.

For the product without gas cylinder compartment only.

Warning: Always test the gas line for leaks at the connector with soap water finishing all connections.

How to disconnect a gas bottle

• Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the appliance. Wait until the burner and pilot light has gone out. For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
• Replace the orange safety cap with the empty cylinder.

Warning and safety points
Please read the following points before using your gas grill:

• Read the instructions before using the appliance. If instructions are not followed it may cause problems in use.
• This gas grill’s accessible parts may be very hot when being used. Keep young children away. Use protective when handling particularly hot components.
• In the event of a gas leak, Turn off the gas supply at the gas bottle, extinguish any open flames, open the lid and if the leak continues, check for damages, poor connections, etc. Contact your local gas dealer immediately if the problem can’t be solved.
• Do not move the Gas grill during use.
• Do not use or store any liquids, vapors, or other materials in the vicinity when operating the gas grill.
• This gas grill is only to be used outdoors.
• Do not use a naked flame to check for gas leaks.
• Do not operate the gas grill if there is a gas leak. Turn off the gas supply.
• Do not attempt to disconnect any gas fitting part if your gas grill is being used, on the gas grill or the gas regulator/bottle.
• Care is advised when operating your gas grill, you should never leave it unattended when in use. Turn off the gas supply at the gas container after use.
• The gas grill should be cleaned after use. Don’t obstruct the fire opening of the container compartment. If the fire opening is obstructed, please use a Φ1.6mm round stick to dredge. Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner or valves.
• Do not attempt to use this appliance in a garage or any enclosed area. Also, this appliance must be kept away from flammable materials during use, etc. We recommend keeping a distance of at least 0.5 to 1.0 meters clear of any flammable materials.
• We would recommend that this gas grill should be serviced by your local gas retail outlet at least once a year by a competent engineer. Do not attempt to service this appliance yourself.
• Any modification of the appliance may be dangerous. Do not attempt any unauthorized interference of the main controls on this gas grill, i.e. gas taps, injectors, valves, etc.

WARNING: The Handle Black Area (See Above Picture for Reference) Will Become Hot When the Gas grill In Use, BE CAREFUL! Do Not Touch The Black Area.

Safety precautions

• Always test gas line for leaks at the connector with soapy water after making connections.
• The top lid must always be open when lighting the burner.
• Use oven gloves and sturdy, long-handled gas grill tools when cooking on the grill.
• Be prepared if an accident or fire should occur. Know where the first aid kit and fire extinguishers are and know how to use them.
• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
• Always cook with great care.
• Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the grill.

Operating instructions

Caution: The lid must be open when lighting the burner!

Do not stand with your face directly over the gas grill when lighting it.
Your gas grill will have the following method of ignition

• Pilot Gas Control Ignition (Main burner or main burner with side burner): With all gas controls on the gas grill in the “OFF” position “OFF”, turn the gas cylinder valve to the on the position at the regulator.
• To create a spark you must press the control knob (A) and hold it in this position for 3-5 seconds to allow gas flow and then turn anticlockwise to” HIGH” (B). It can spark to the burner lighting tube (C). You will hear a “snap” from the igniter and you will also see an orange flame coming from the burner lighting tube at the left side of the burner (D).
• Continue to hold the burner control knob in for two seconds after the “snap”, this will allow gas to flow completely down the burner tube (E) and insure ignition.
• When the burner is alight, adjacent burners will cross light when their controls are turned to “HIGH”
• At the “High” setting the burner flame should be approximately 12-20mm long with a minimum of orange flame. Turn the gas control fully anticlockwise for minimum setting.
• Should you have any difficulty lighting your gas grill following the above steps, contact your dealer for advice.
• If the automatic ignition can’t be used, please remove the cooking grill and heat diffuser(hotplate ), and turn the valve anticlockwise to 90°C to light with
• BBQ lighter in the distance of 5mm to the burner fire hole. Replace the cooking grill and heat diffuser (hotplate), please wear fireproof and heat-resisting gloves.

Warning: If the burner still does not light, turn the burner control knob to” OFF” and wait 5 minutes to let the gas clear before lighting again.

Storage

Your Gas Bottle must be stored outdoors in a well-ventilated area and must be disconnected from your gas grill when not being used. Ensure that you are outdoors and away from any sources of ignition before attempting to disconnect your gas bottle from your gas grill. When you are using your gas grill after a period of storage, please ensure to check for gas leaks and check for any obstructions in the burner, etc. before using. Also, follow the cleaning instructions to ensure the gas grill is safe. If gas grill is stored outdoors ensure to check that all areas under the front panel are free from any obstructions (insects etc.) This area must be kept free as this may affect the flow of combustion or ventilation air.

Cleaning instructions

• Maintenance is recommended every 90 days for your gas grill, but it is absolutely necessary to perform maintenance at least once a year.
• By doing so, you will extend the life of your gas grill.
• Your gas grill is easy to clean with minimum effort, just follow these helpful hints for cleaning convenience.

Troubleshooting

Emergencies| Possible cause| Prevention/ Solution
Gas leaking from cracked / cut / burned hose.| Damaged hose.| Turn off gas at LP tank, if hoes is cut or cracked, replace the hose. See LP tank lead test and connection regulator to the LP.
Gas leaking from LP tank valve.| Mechanical failure due to rusting or mishandling.| Turn off the LP tank valve.
Gas leaking from LP tank valve.| Failure or tank valve from mishandling or mechanical failure| Turn off the LP tank valve. Return LP tank to gas supplier
Gas leaking between LP tank and regulator connection| Improper installation, connection not tight, failure of rubber seal| Turn off LP tank valve, remove the regulator from the cylinder and visually inspect rubber seal for damage, see LP tank test and connection regulator to the LP tank
Fire coming through the control panel| Fire in burner tube section of burner due to partial blockage| Turn off control knobs and LP tank valve.

After the fire is out and the grill is cold, remove the burner and inspect for spider nests or rust to see a natural hazard, and clean the burner assembly pages.

Grease fire or excessive flames above the cooking surface| Too much grease buildup in burner area.| Turn off LP Tank. Leave the lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside the firebox area, grease cup/pan/tray, and other surfaces
Burner will not light using igniter.| Gas issues

1. Trying to light the wrong burner

|

1.  See instructions on the control panel and section in the Use and Care.

2. Burner not engaged with control valve

|

1.  Make sure valves are positioned inside burner tubes.

2. Obstruction in the burner.

|

1.  Ensure burner tubes are not obstructed by spider webs or other

2. No gas flow

|

1. Make sure the LP tank is not empty. If the LP tank is not empty, refer to a sudden drop in gas flow.

The burner will not light using an igniter.| Electrical issues

1.    Electrode cracked or broken;” sparks at the crack.”
2.  Electrode tip is not in the proper position
3.  Wire and/or electrode covered with cooking residue.
4.   Wires are loose or disconnected
5.  Wires are shorting (sparking) between the igniter and electrode.
6.   Push button sticks at bottom sparking between igniter and electrode

|

1.   Replace electrode.
2.   The tip of the electrode should be pointing toward the port hole in the burner.

The distance should be 1/8” to 3/16”. Adjust if necessary.

1.   Clean wire and or electrode with rubbing alcohol and clean swab.
2.   Reconnect wires or replace electrode/wire assembly.
3.  Replace igniter wire
4.  Replace the igniter
5.  Inspect wire insulation and proper connection. Replace wires if insulation is broken.

The burner will not match light| See ”gas issues;” on the previous page.

1. Improper method of match-lighting

|

1. See the “Pilot Gas Control Ignition” section of use and care.

A sudden drop in gas flow or low flame|

1.  Grease buildup.
2.  Excessive fat in the meat.
3.  Excessive cooking temperature

|

1.   Clean burners and inside of grill/firebox
2.   Trim fat from meat before grilling.
3.   Adjust (lower) temperature

---|---|---
Flames blow out| High or gusting winds. Low on LP gas. Excess flow valve tripped.| Turn front of the grill to face wind or increase flame height.

Refill LP tank.

Refer to “Sudden drop in the gas flow” above.

Persistent grease fire| Grease trapped by food buildup around burner system.| Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and let the fire burn out. After the grill cools, remove and clean all parts.
Flashback (fire in burner tube(s)| Burner and burner tubes are blocked| Turn knobs to OFF, clean burner and/or burner tubes. See burner cleaning section of use and care manual
Flare-up|

1.   Grease buildup.
2.   Excessive fat in the meat.
3.   Excessive cooking temperature

|

1.   Clean burners and inside of grill/firebox
2.   Trim fat from meat before grilling.
3.   Adjust (lower) temperature

Unable to fill LP tank| Some dealers have older fill nozzles with worn

threads.

| Turn worn nozzles don’t have enough “bite” to engage the valve. Try a second LP dealer.
One burner does not light from another burner (s)| Grease buildup or food particles at end of the carryover tube| Clean carry-over tube with a wire brush

If your problem is not resolved from the information above, please contact your local gas dealer.

• Turn the burner on for 15 to 20 minutes. Ensure the appliance is cold before continuing.
• Grids should be cleaned periodically by soaking and washing in soapy water.
• The interior surfaces of the grill housing cover should also be washed with hot, soapy water. Use a wire brush, steel wool or a scouring pad to remove stubborn spots.
• Periodically check the burner to see that it is free from insects and spiders which may clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on burner very carefully, make sure that there are no obstructions. We recommend that you use a pipe cleaner to clean the venturi pipe area.
• Any modifications of this appliance may be dangerous and are not permitted.

Gas grill Safety Hints

Stand your gas grill on a safe level surface, away from inflammable items such as wooden fences or overhanging tree branches. Never use your gas grill indoors!

• Once lit does not move your gas grill or leave it unattended.
• Keep children and pets at a safe distance from the gas grill.
• Keep a fire extinguisher handy.
• The gas grill will become hot when in use, so handle lids, etc. with the help of gloves.
• Ensure that the appliance has completely cooled down before storing.
• Use outdoors only!
• Read the instructions before using the gas grill.
• Assessable parts may be very hot, Keep young children away!
• Do not move the gas grill during use.
• Turn off the gas supply at the gas container after use.
• Any modification of the appliance may be dangerous and not permitted.
• Maintenance center: please go to the local dealers for production maintenance.

Declaration of Conformity

Product Name: OUTDOOR GAS GRILL

We declare under our sole responsibility that the product described under ‘’Technical Data” is In conformity with the following standards or standardized documents and in accordance with the regulations:

(EU) 2016/426 Annex III

• Date of Issue: 26/10/2020
• Under the responsibility of D. Nikolaou S.A
• WWW.BORMANNTOOLS.COM

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