BLACK HORSE SR-DOR353296 Rattler Steel Running Boards Instruction Manual

BLACK HORSE SR-DOR353296 Rattler Steel Running Boards

Specifications

• Product Name : Rattler Steel Running Boards
• Compatibility: 07-09 Dodge Sprinter, 07-09 Freightliner Sprinter, 10-21 Mercedes-Benz Sprinter (Full Size)
• Parts Included: Driver/Left and Passenger/Right Running Boards, Mounting Brackets, Bolt Plates, Plastic Retainers, Flat Washers, Lock Washers, Hex Nuts, etc.

Product Usage Instructions

• Step 1: Attach Support Brackets
  Attach each Support Bracket to the pinch weld using the provided hardware. Repeat for all Support Brackets on the passenger/right side.

• Step 2: Insert Bolt Plates
  Insert the Bolt Plates into the channels on the bottom of the Running Board closest to the Brackets. Guide the studs down through the Mounting Brackets.

• Step 3: Attach Running Board
  Attach the Running Board to the Brackets using the provided hardware. Ensure a snug fit close to the vehicle and adjust as necessary. Fully tighten all hardware.

• Step 4: Attach Driver/Left Side
  Attach the Driver/Left Front and Rear Mounting Brackets along with Support Brackets to the designated locations. Do not tighten hardware yet.

• Step 5: Finalize Installation
  Complete attaching the Driver/Left Running Board by following similar steps as for the passenger/right side. Level, adjust, and tighten all hardware securely. Perform periodic inspections to ensure stability.

FAQ

• Do I need any special tools for installation?
  Basic hand tools such as wrenches and screwdrivers are required for installation. Refer to the manual for specific tool sizes.

• Can these running boards be installed on other vehicle models?
  These running boards are specifically designed for 07-21 Sprinter Vans from Mercedes, Freightliner, and Dodge. Installation on other models may not be compatible.

PARTS LIST

PROCEDURE

1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING IS REQUIRED. ASSISTANCE IS RECOMMENDED.
2. Starting on the Passenger/Right side of the vehicle, locate the 2nd factory hole in the inner body panel from the front tire opening, (Figures 1 & 2). Remove the rubber plug. NOTE: Mounting locations may be covered with heavy undercoating. Refer to instructions to find all mounting locations.
3. Select (1) 10mm Bolt Plate. Insert the Bolt Plate into the mounting hole. Thread (1) 10mm Plastic retainer onto the Bolt Plate to hold it in place, (Figure 3).
4. Select the unique Passenger/Right Front Bracket. Attach the Bracket to the Bolt Plate with (1) 10mm Flat Washer, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Figure 4). Do not tighten hardware.
5. Next, select (1) Support Bracket. Attach the Support Bracket to the front face of the Passenger/Right Front Mounting Bracket with (2) 8mm x 30mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock washers and (2) 8mm Hex Nuts, (Figure 5). Line up the mounting flange on the Support Bracket with the outside of the pinch weld. Do not tighten hardware.
6. Repeat Steps 2—5 to attach the (3) Passenger/Right Mounting Brackets and (3) Support Brackets to the body panel, (Figures 6—9).
7. Select the long passenger side Running Board. Place the Running Board on top of the (4) Brackets. Level and adjust the Running Board and fully tighten the Bracket to vehicle hardware only. Temporarily remove the Running Board.
8. Make sure the Brackets are level to the vehicle. Line up the slots on each Support Bracket with the outside of the pinch weld. Mark the location of the slots onto the pinch weld, (Figure 10). IMPORTANT: Do not drill too close to the bottom edge of the pinch weld. Adjust Support Brackets and/or Mounting Brackets so that slots in Support Brackets are not too close to the bottom edge of the pinch weld. Once the Running Board and Brackets are properly adjusted and slot locations marked, remove the Running Board and Support Brackets. Use a 5/16” drill bit to drill the (2) holes through the pinch weld for each Support Bracket.
9. Attach each Support Bracket to the outside of the pinch weld with (2) 8mm Hex Bolts, (4) 8mm Flat Washers, (2) 8mm Lock Washers and (2) 8mm Hex Nuts, (Figure 11). Repeat this Step to attach the remaining (3) Passenger/Right Support Brackets. Tighten the hardware attaching the Support Brackets to the vehicle only.
10. Select (4) 6mm Double Bolt Plates, (Figure 12). Locate the channels in the bottom of the Running Board, (Figure 13). Insert the Bolt Plates into the channels in the bottom of the Running Board closest to the Brackets. With assistance, guide the studs down through the Mounting Brackets.
11. Attach the Running Board to the Brackets with (8) 6mm Flat Washers, (8) 6mm Lock Washers and (8) 6mm Hex Nuts, (Figure 14). NOTE: The Running Board is designed to fit close to the vehicle. It may be necessary to loosen the Bracket hardware and tilt the Brackets downward to insert the Running Board between the Brackets and the body. Level and adjust the Running Board and fully tighten all hardware.
12. Move to the Driver/Left side of the vehicle. Remove the overcoating and the rubber plugs from the 2nd and 3rd mounting location. Repeat Steps 3—5 to attach the Driver/Left Front Mounting Bracket and (1) Support Bracket to the 2nd mounting location in the body panel, (Figures 15—18). Do not tighten hardware at this time.
13. Repeat Step 12 to attach the Driver/Left Rear Mounting Bracket and (1) Support Bracket to the 3rd mounting location on the body panel.
14. Select the Driver/Left Running Board. Repeat Steps 7—11 to drill the pinch weld to attach the Support Brackets and Running Board.
15. Level and adjust the Driver/Left Running Board and tighten all hardware.
16. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
    To protect your investment, Do not use any type of polish or wax that may contain abrasives that could damage the finish. Use Mild soap to clean the Running Board.

Passenger/Right Side Installation Pictured

Passenger Side Installation Pictured

Driver Side Installation Pictured

Documents / Resources

| BLACK HORSE SR-DOR353296 Rattler Steel Running Boards [pdf] Instruction Manual
SR-DOR353296 Rattler Steel Running Boards, SR-DOR353296, Rattler Steel Running Boards, Steel Running Boards, Running Boards, Boards
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