GEMINI 301080 Convertible Hand Truck Dolly Instruction Manual
- June 12, 2024
- gemini
Table of Contents
GEMINI 301080 Convertible Hand Truck Dolly
Product Information
The Original Convertible Hand Truck is a versatile and durable product designed by Magline. It is equipped with various components for efficient use and comes in two models: Gemini SR and Gemini JR. The hand truck is shipped with a completion kit, which includes the necessary parts for assembly.
Parts List
- Gemini SR: 301080 Completion Kit
- Gemini JR: 301082 Completion Kit
For detailed assembly instructions, you can watch the assembly video at magliner.com/gemini-assembly or download the instructions at magliner.com /assembly-instructions. To ensure safe and efficient use, it is recommended to regularly inspect the equipment and replace any damaged components immediately.
Product Usage Instructions
- Start by assembling the frame and handle components as shown in the provided diagrams.
- If your hand truck has extruded noses, follow the instructions provided in the nose kit for installation.
- Tighten all bolts securely using a torque of 120-140 in.-lbs.
- If you are installing C5 stair climbers, refer to the C5 kit instructions (Gemini Sr. models only).
- For wheel configurations, refer to the washer configurations provided. Note that quantities and configurations may vary for each hand truck.
- Place the deeper corner of the wheel on the outside of the frame.
- Securely tighten all screws and lock nuts on the handle using a torque of 50-60 in.-lbs.
- For Gemini JR, slide the upper handle out of the pivot sockets and attach the pistol grips, ensuring they are angled upward towards the top bend of the handle.
- For Gemini SR, slide the upper handle into the pivot sockets, ensuring that the pistol grip handles are oriented towards the operator when pushing the hand truck.
For safe, efficient product use, Magline recommends inspecting equipment regularly and replacing damaged components immediately.
Parts List
GEMINI SR. SHIPPED WITH 301080 COMPLETION KIT; GEMINI JR. SHIPPED WITH 301082 COMPLETION KIT. ITEMS WITHIN THE KITS ARE SHOWN BELOW ALONG WITH FRAME ASSEMBLY AND HANDLE COMPONENTS.
Assembly Instructions
- For extruded noses please follow the instructions provided in the nose kit.
- Use top axle position for 10″ wheels (as shown).
- Securely tighten all bolts at this time (torque specifications 120-140 in.-lbs.). If installing C5 stair climbers follow the instructions provided in the C5 kit now (Gemini Sr. models only).
WASHER CONFIGURATIONS
WHEEL#| WASHERS
80705 (THICK)| 80707 (THIN)
111070, 111075, 111080| (2) Inside/Dentro| (1) Outside
All other wheels
(as shown)
|
(1) Inside
| (1) Inside
(1) Outside
Quantities listed are per wheel. THESE ARE GUIDELINES ONLY – the exact washer configuration can vary for each hand truck.
GEMINI SR. HANDLE
- Place deeper corner on outside of the frame.
- Securely tighten all eight (8) screws and lock nuts (torque specifications 50-60 in.-lbs.).
GEMINI JR. HANDLE
- Slide the upper handle out of the pivot sockets and slide the pistol grips onto the tubes, making sure that they are angled upward toward the upper handle’s top bend.
- Line up the holes to correctly position handles. Secure with two 1/4”-20 x 1-7/8” pan head screws and two lock nuts (torque specifications 50-60 in.-lbs.).
- Slide the upper handle into pivot sockets so that the pistol grip handles are oriented toward the operator when pushing the Gemini.
While the hand truck is in the upright position, orient the upper handle as shown in Figures 9b-9c. Slide the upper handle into the pivot sockets until at least 6” of the handle end extends past the pivot sockets. Make sure the spreader rod and bracket assembly is oriented as shown before sliding onto the upper handle; failure to do so will not allow the Gemini to lock in the 2-wheel position.
Insert the caster into the handle tube. Tighten load bolt and lock nut with the 9/16” wrench and adjustable wrench or pliers; tighten to 23 ft.-lbs. torque.
© Copyright 2008-2022 Magline, Inc.
References
- Search results for: 'tools resources assembly warranty'
- Magliner Gemini Assembly Video
- Magliner | Heavy Duty Hand Trucks & Dollies