KOZYARD KZPHG1216 Apollo Hardtop Gazebo Double Roof Instruction Manual
- June 17, 2024
- KOZYARD
Table of Contents
KOZYARD KZPHG1216 Apollo Hardtop Gazebo Double Roof
Product Information
Specifications
- Product: Apollo Hardtop Gazebo
- Dimensions: 12’x16′
- Roof Type : Double Roof
- Manufacturer: Kozyard LLC Products
- Website: www.kozyard.com
- Version: 20231006
Warnings and Cautions
- Two or more people are required for assembly and disassembly.
- Do not fully tighten the screw before completing the assembly.
Pre-assembly
Tools that may be required (Not included in boxes):
- Safety glasses
- Screwdriver
- Allen key
- Wrench
- M6 screws
Anchoring Instructions
Anchoring poles into concrete is strongly recommended. Ensure the gazebo is
positioned on level ground.
Attention: After assembly, we strongly recommend anchoring the gazebo to your deck or concrete. Damage resulting from wind or improper anchoring is not covered under warranty.
Precautions
Warnings and Cautions
- Please read and follow this assembly and operation guide to reduce the risk of personal injury and damage to your gazebo.
- Do not discard any of the packaging until you have checked that you have all the parts in place. The maximum weight capacity of this gazebo roof is 2500 pounds.
- Sidewalls and nettings should be off or in the opened position and tied to poles when winds are over 30 MPH to avoid damage.
- Some parts may have sharp edges or corners. To ensure your safety, follow basic safety precautions to reduce the risk of injury. Please note that this item contains small parts which could be swallowed by children. Keep it out of reach of children under 3 years old and pets during installation.
Two or more people are required for assembly and disassembly
Do not fully tighten the screw before completing the assembly.
Tools And Dimensions
Pre-assembly
Tools that may be required. (Not included in boxes)
Note: Tools are not shown to actual size and scale.
Dimensions
12’x16’ ANCHOR BLUEPRINT
Anchoring poles into concrete is strongly recommended.
Ensure the gazebo is positioned on level ground
Parts
Attention : Prior to assembly, verify that all parts and pieces are included to ensure an efficient installation process
INSTALLATION INSTRUCTIONS
Parts Required
Step 1: Set up Poles Set up Poles (Part A) with Stand Plates (Part L)
using screws 1# as shown in the diagram.
Reference for anchoring gazebo:
- If the ground is concrete and its depth is over 3 inches, you can purchase 3/8″ diameter x 3″ length sleeve anchors.
- Only anchor after finishing all the assembly.
Attention: After assembly, we strongly recommend anchoring the gazebo to your deck or concrete as shown above. Damage resulting from wind or improper anchoring is not covered under warranty.
Parts Required
Step 2: Connect the Beams
- Connect (Part C, B) into one beam using Union bar (Part F) with screws 1# as shown in the diagram.
- Connect (Part E, D) into one beam using Union Bar (Part F) with screws 1# as shown in the diagram.
Parts Required:
Step 3: Connect Joint Bars and Tracks with Beams
- Connect Joint Bars (Part C1, B1), Tracks(Part C2, B2) to Beams (Part C and B) using screws 1# as shown in the diagram.
Tip: Do not tighten all screws on Jointer Bars (Part B1, C1, E1, D1, E1a, D1a), until the screws of the roof panels be aligned in place
- Replicate the same steps for Joint Bars (Part E1, E1a, D1, D1a), Tracks (Part E2 and D2) attaching them to Beams (Part E, D) using screws 1# as shown in the diagram.
Parts Required
Step 4: Set up Poles and Beams
- Use screws 3# first, then screw 2# to connect
- Poles and Beams together as shown in diagram.
Parts Required
Step 5: Connect Solidifying Bars with Beams and Poles
- Affix the frame with Corner Solidifying
- Bars (Part J1,J2) using screws 1# as shown in the diagram
Parts Required
Step 6: Cover the connections
- Finish Connecting Beams using Corner Covers (Part G) and screws 9# as shown in diagram.
- Affix middle beams using joint cover (Part H) and screws 9# and 8# as shown in diagram.
Parts Required
Step 7: Seal the seams
- After finishing Step 6, apply silicone rubber to the seams to ensure they’re watertight.
- If the screws are correctly attached through Spacer part S on the roof panels, sealing the cap screws with silicone rubber isn’t necessary.
Parts Required
- Attach 7 hooks to each slot of Sidewall Track (Part C2, B2) for 12 ft side.
- Attach 9 hooks to each slot of the Sidewall Track (Part E2, D2) for 16 ft side.
Parts Required
Step 9: Set up roof frame
- Connect the Inside Roof Connector (Part K) with the Corner Roof Bar (Part M) using screws
- Attach Corner Roof Bar (Part M) to the main frame using screw 1#, as shown in the diagram.
- Attach finishing bar (Part P&Q) with finish end (Part R) using screws 1# to corner roof bar (Part M) as shown in the diagram.
Parts Required
Upward View
Step 10: Set up Roof Bar
Attach Roof Bar (Part N, N1) to the main frame using screw 1#.
Parts Required:
Step 11: Connect Outside Roof Connctor
Connect the Outside Roof Connector (Part K1) to the Inside Roof Connector
(Part K) using screw 1#, as shown in the diagram.
Parts Required
Step 12: Snap Bracket
Snap Bracket (Part Z, Z1, Z2) to the roof panel edges as shown in the diagram.
(with snaps facing upwards
Tip:
- Wearing protective gloves is recommended.
- To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (not include) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z1, Z2) are supposed to attach
Parts Required
Step 13: Assemble Roof Panel
- Push the Roof Panels (Part V1, V2, V3, V4,V,V, V5,V6) up to the upper roof as shown in the diagram.
- Attach Finishing Bars (Part T1, T2) to the upper roof with Finish End (Part R) using screws #1, as shown in the diagram
Parts Required
Step 14: Connect Solidifying Bars
Attach Solidifying Bars ( Part U1, U2, U5) to Roof Bar or Corner Roof Bar
using Iron Angle (Part U3, U4) and screws 1# as shown in the diagram
.
Parts Required
Step 15: Snap Bracket
Snap Brackets (Part Z) to roof panel edges as shown in the diagram. (with
snaps facing upwards
Parts Required
Step 16: Snap Bracket
Snap Brackets (Part Z, Z3, Z4) to roof panel edges as shown in the diagram.
(with snaps facing upwards
- Wearing protective gloves is recommended.
- To prevent Z-Clips (plastic brackets) from sliding off prior to assembly, apply double-sided adhesive tape (not include) to the underside (bottom) edge of the roof panels where the brackets (Part Z, Z3, Z4) are supposed to attach.
- You can use super glue (not included) to attach the brackets to the roof panel if the double-sided tape doesn’t work for you
Overall roof assembly
Please place the panels on the frame and assemble them from the centerline
(Part N1) to the left and right.
Tip: To facilitate the easy fastening of roof panels (Part W4, X5), please use double-sided adhesive tape to affix Part S onto Panel (Part W4, X5) in advance. This will prevent Part S from sliding down during assembly
Parts Required
Step 17: Affix roof panels using screws and Spacers (Part S) as shown in
the diagram.
Align all roof panels and screws
LOOSELY (DO NOT TIGHTEN ANY SCREWS) until all the roof panels are aligned accordingly. THEN, TIGHTEN all screws to secure the roof panels in place.
Parts Required
Step 18: Assemble Net Frames
Attach Net Frames (Part P1, Q1, Q2) to Finishing Bars (Part P, Q) using screws
(1#, 11#) as shown in the diagram.
Perspective:
Tip: The perspective drawing is for demonstrating how to assemble the final step that sets up the Net Frame (Parts P1, Q1, Q2) more effectively.
Parts Required
Step 19: Assemble Net and Sidewall
Hang the Mosquito Net on the inner rails as shown in the diagram.
Parts Required Step 21: When closing the Mosquito Net, refer to the steps below to align it with the poles, as shown in the diagram.
Care and Warranty
- Clean the frame components and fabric with a mild soap solution, then rinse thoroughly. Avoid using bleach, acid, or any other solvents on either the fabric or frame components.
- The roof, frame, bolts, and nuts come with a guarantee against defects in material and workmanship for one year from the date of purchase. However, the privacy curtain and mosquito netting are warranted for just 90 days. For a comprehensive warranty policy, please visit www.kozyard. com. Be aware that warranty terms can change without prior notification.
- For the best performance and safety of your gazebo, inspect and tighten all bolts and fasteners regularly
As an expert manufacturer of hardtop gazebos, Kozyard remains committed to
supporting you with parts and replacements, even beyond your warranty period.
Don’t hesitate to contact us directly if you are missing parts or need a
replacement.
FAQ
- Q: Are the tools required for assembly included in the package?
- A: No, the tools (screwdriver, Allen key, wrench, M6 screws) are not included. Please ensure you have these tools before starting the assembly.
- Q: Can I assemble the gazebo by myself?
- A: No, two or more people are required for assembly and disassembly. It is important to have assistance to ensure a safe and efficient installation process.
SUPPORT
- Toll-free: 1-866-355-0018
- www.kozyard.com
- email: support@kozyard.com
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