SIM LAB XB-1 Loadcell Handbrake Instruction Manual

June 13, 2024
SIM-LAB

SIM LAB - logo INSTRUCTION MANUALSIM LAB XB-1 Loadcell
Handbrake XB-1 LOADCELL HANDBRAKE
VERSION 1.1
Last updated: 27-09-2023

BEFORE YOU START:

Thank you for your purchase. In this manual we will provide you with the means to get started using your new handbrake!
Introducing the SimLab XB1 Handbrake with Loadcell, designed to give you ultimate control over your drifts and U-turns.
A loadcell that precisely measures the force applied, allows your muscle memory to be trained for exact application turn after turn. Adjustable preload and damper resistance allow tuning of the handbrake to replicate any car desired. For those who demand the very best, this handbrake is made of high- quality aluminum, providing you with unmatched durability and precision control.

XB-1 LOADCELL HANDBRAKE
Features:
Aluminium construction
Proprietary 150 kg loadcell
Multiple elastomer dampers included
Adjustable preload
RaceDirector support
Supports aftermarket knobs

SIM LAB XB-1 Loadcell Handbrake - HANDBRAKE

Installation

Depending on your setup, the XB-1 Loadcell Handbrake can be used all by itself or in combination with a sequential/h-pattern shifter.
Used by itself it can be placed directly on the side mount of your rig, using the hole and slot as indicated below. The slot offers 6 degrees of rotation.

SIM LAB XB-1 Loadcell Handbrake - Installation

Using the handbrake mount purchased seperately, the handbrake can be mounted to the side of a shifter. The mount is compatible with our existing shifter mounting bracket and allows for roughly 20 degrees of outward rotation.
Please visit www.sim-lab.eu/hb-mounting-bracket for more information.

SIM LAB XB-1 Loadcell Handbrake - Installation 2

Configuration

Depending on your preference, we have included three elastomers in different hardness (Shore A) ratings for you to try. The medium one is pre installed.
You can choose between these three elastomers:

Soft 50A
Medium 60A
Hard 70A

Even the hard, is still relatively soft, if you compared this with a hard elastomer for pedals for example. We have tested harder elastomers but found we prefer the range of motion this gives you while still giving you the opportunity for  good control in how much force you apply.
By default, we include a preload spring solution. You can adjust tension on this to decrease the preload distance.
If you want very little or no preload at all, we have got that covered as well. With the preload buffer (B) in place (inside the preload spring), you can take up the preload entirely by turning the adjustment knob (A). After fitting, make sure  all preload has been taken up by the buffer. You need make sure the adjustment knob (A) is turned enough that the preload buffer (B) can’t go anywhere anymore and has taken up all preload in the stack.
If you deceide on not running any preload at all, you might just as well remove the preload spring entirely. In fact, we recommend this so there is no unneeded tension on the brake stack without the need for it.SIM LAB XB-1
Loadcell Handbrake - Configuration

On the next pages we will show you how easy it is to disconnect the brakestack to add the preload buffer (B) and/or change elastomers.

First, make sure you loosen the blue adjustment and locking knobs and thread them all the way up to the clevis fork (F). This will reduce tension on the spring and will make it easy to swing out the entire brake stack. Slightly push in the  direct of the brake stack and rotate upwards. The enitre brack stack should be free of its captive position. SIM LAB XB-1 Loadcell
Handbrake - Configuration 2

Please keep in mind that the conical spacers (S) are a loose fit, and be aware of the loadcell cable.
Now you can simply slide the parts off of the shaft until you reach the part you want to replace.
When re-assembling, make sure all parts lock together smoothly. (See page 7 for more information on how parts should be ordered and oriented.)
Don’t pinch the loadcell cable and make sure the cable exits through the cable port on the bottom of the loadcell base.
It all really assembles one way properly but it is worth it to take the time to make sure nothing gets damaged in the process while changing parts.SIM
LAB XB-1 Loadcell Handbrake - Configuration 3

Depending on the spring you installed, the previous description can be hard to do. To counter that you can also choose to loosen the ‘Spring Pin’ (S) and rotate the entire brake stack away from the handbrake in the following way. Again,  make sure you loosen the blue adjustment and locking knobs and thread them all the way up to the clevis fork (F).

SIM LAB XB-1 Loadcell Handbrake - Configuration 4

Now you have two ways of getting acces to elastomers and preload spring.
We encourage you to experiment with these as long as you remember to be careful during this process. The loadcell is truly the heart of this device and damage to it or its cable need to be avoided at all times.
In case you can’t recall how the main parts of the brake stack go together, please review the next page.
These are the main parts which make up the loadcell sub-assembly. These are the pivot (P), loadcell base (B), loadcell (L) and the loadcell cover (C).
The important features to note which need to align with each other are the cable window (W) and a key (K) in some places.

SIM LAB XB-1 Loadcell Handbrake - cable

This might seem a bit complex looking at the image above. When holding the parts in your hands it does makes sense and it all looks together when assembled. This also makes sure you basically can’t get it wrong. Here is the complete  brake stack for reference.SIM LAB XB-1 Loadcell Handbrake - cable
2

Race Director

Download the lastest version of RaceDirector from: http://www.grid- engineering.com/srd-setup
Please review the manual found at: http://grid-engineering.com/srd-manual
We will now go over the very basics to get going using RaceDirector to get you on track asap. We really urge you to go through the manual for a more in depth explanation of the possibilities Race Director has to offer.
First we need to activate the product, this is done on the ‘Settings’ (1) page.

SIM LAB XB-1 Loadcell Handbrake - RaceDirector

Tick the ‘Activate’ tickbox next to ‘XB-1 Loadcell Handbrake’ (2) and its icon (3) should appear on the left side of the screen. Selecting the icon (3) will take us to its device pages.

Device page
The device page for the handbrake allows you to calibrate (1/2) the handbrake, adjust the brake curve of the brake (3), adjust deadzones (4/5). SIM LAB
XB-1 Loadcell Handbrake - RaceDirector 3

Calibration

  • Press ‘Start calibration’ (1) for the device to enter calibration mode.
  • Pull the handbrake towards you with a force you feel should be absolute maximum you like to use. Of course you can do this multiple times until the calibration is just right for you. Press ‘Stop calibration’ (2) when done.
  • We advise to dial some deadzone on both sides of the spectrum. This way when you’re not touching the handbrake, it can’t provide a slight input, maybe one you don’t even notice but will slow you down.
  • The percentages are using the calibrated range. We advise to keep these in the single digits.

Brake curve adjustment
Adjusting the brake curve (3) is as easy as moving points on a line. You can manipulate a maximum of 3 points. By manually moving/overriding the ‘input slider’ (6) you can see how your curve affects your input.
By pressing ‘save profile’ (8) you can save all brake settings.
By pressing ‘load profile’(9) you can load a settings file you previously configured.
We supply some presets (7), which come with RaceDirector by default.

Bill of materials

IN THE BOX

#
Al| Part| CITY
1| Note
---|---|---|---
XB-1 Loadcell Handbrake|
A2| USB-micro cable| 1|
A3| Elastomer spring| 2| Shores 50A and 70A.
A4| Preload buffer| 1|
A5| Bolt M6 X 16 DIN 912| 2|
A6| Washer M6 DIN 125-A| 4|
A7| Lock-Nut M6| 2|
A8| Slot-Nut M6| 2|

More information

If you still have some questions regarding assembly of this product or about the manual itself, please refer to our support department. They can be reached at:
[email protected]
Alternatively, we now have Discord servers where you can hang out or ask for help.
www.sim-lab.eu/discord

Product page on the Sim-Lab website:

https://sim-lab.eu/xb1-lc-handbrake

References

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