FRONT RUNNER FAFB002 Ford Bronco 4-Door 2021+ Slimline II Roof Rail Rack Kit Owner’s Manual
- June 13, 2024
- Front Runner
Table of Contents
FRONT RUNNER FAFB002 Ford Bronco 4-Door 2021+ Slimline II Roof Rail Rack
Kit
Product Information
- Product Name: Front Runner Ford Bronco 4D w/Hard Top (2021-Curr)
- Model Number: FAFB002
- Product Type: Foot Rails
- Manufacturer: Front Runner
- Website: www.frontrunneroutfitters.com.
Product Usage Instructions
Start Here!
Before you begin the installation, make sure to read the fitting instructions provided. Improper installation may void your warranty. Open all the Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
- A Front Runner Mounting System specific to your vehicle
- A Front Runner Rack Tray or Load Bar Slats
Get Organized
In the box, you will find the following components:
| Component | Quantity |
|---|---|
| Rear Foot Rail 1LH + 1RH | 2 |
| Front Foot Rail 1LH + 1RH | 2 |
| Windscreen Mount Bracket 1LH + 1RH | 2 |
| LH Front Cover | 1 |
| LH Middle outer clamp | 1 |
| LH Rear outer clamp | 1 |
| RH Rear outer clamp | 1 |
| RH Middle outer clamp | 1 |
| M8x 20 Hex Head Bolt | 26 |
| M8 x 16 x 1.6 Flat Washer | 38 |
| M8 Nyloc Nut | 38 |
| M8 Nut Cap | 38 |
| M8 x 20 Button Head Bolt | 12 |
| M6 x 16 Button Head Bolt | 6 |
| Rubber adhesive strip for mounting feet | 1 |
GET ORGANIZED
IN THE BOX
- 2 X Rear Foot Rail 1LH + 1RH
- 2 X Front Foot Rail 1LH + 1RH
- 2 X Windscreen Mount Bracket 1LH + 1RH
- 1 X LH Front Cover
- 1 X LH Middle outer clamp
- 1 X LH Rear outer clamp
- 1 X RH Rear outer clamp
- 1 X RH Middle outer clamp
- 26 X M8x 20 Hex Head Bolt
- 38 X M8 x 16 x 1.6 Flat Washer
- 38 X M8 Nyloc Nut
- 38 X M8 Nut Cap
- 12 X M8 x 20 Button Head Bolt
- 6 X M6 x 16 Button Head Bolt
- 1 X Rubber adhesive strip for mounting feet 550mm x 110mm x 4mm
TOOLS NEEDED
FIT AND SECURE
- Remove the 2 front accessory point covers. Undo the 2 M6 nuts per side and remove the plastic clips. Store them in a safe place.
- Secure the LH windscreen plate (Item 3) to the LH accessory point using the 2 factory nuts you removed in 2.1.
- Assemble the LH front foot rails (Item 2) inside the LH windscreen mount (Item 3) as shown using M8 x 20 Button Head Bolts, M8 x 16 x 1.6 Flat Washers, M8 Nyloc Nuts (Item 10, 11,12 & 13). Fully tighten all the 4mm bolts.
- Assemble the LH Front Cover over the LH windscreen mount (Item 3 & 4) using the M6 x 16 Button Head Bolt (Item 13) asshown.Fully tighten all the bolts.
- Trim the supplied Foam pad (Item 15) to suit the clamp profile and adhere to the inside of the 4 mounting clamps (Item 5 , 6 , 7 & 8).
- Trim the foam to suit the inside Z portion of the 2 foot rails. this is the portion of the rails that will sit on the factory roof pockets.
- Loosely assemble the outer clamps to both the foot rails using M8x20 Button Head bolts, M8x16 Flat Washer and M8Nyloc Nuts (Item 10 , 11 & 13), Do Not fully tighten. See below for clamp position on the foot rails Outer clamps have identification notches as shown in table below
- (Item 5) – Left Front Bracket
- (Item 6) – Left Rear Bracket
- (Item 7) – Right Rear Bracket
- (Item 8) – Right Front Bracket
- Place the Assembly from 2.7 on the the roof of your Bronco. Tighten the clamps a little using a 13mm wrench / socket and 5mm allen key. DO NOT FULLY TIGHTEN.
- Assemble your Roof Rack using the fitment guide incl.
- Slide 2 M8x20 Bolts (Item 9) into all the slats using the T slot pocket. With the help of a friend place the rack onto the Foot Rails, align all the rack bolts with the Foot Rail bolt openings.
- Fit the M8x16x1.6 Flat Washers and M8 Nyloc
- Nuts (Item 10 & 11) on all the rack bolts.
- Center the rack on the car Left to Right.First fully tighten the LH front bolt and RH Rear bolt(This will stop the rack from moving around).
- Fully tighten all the remaining bolts.
Tightening Torque:
- M8: 15-20Nm / 11.06 ft lb – 14.75 ft lb
- Use a Panel tool to push the c lamp up against the pocket in the roof and fully tighten.Do this with the 3 remaining c lamps.
- Fully tighten the rear foot rails to the rack.
- TIP: Remove the front panels for easy access to the foot rail bolts.
- Lastly align the front foot rails so they are parallel with the rear foot rails and fully tighten them. Place nut caps o ver all nuts.
COMPLETION
Congratulations! You did it. Take a step back and admire your work!
INSTALL OTHER
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now’s the time to visit your favorite Front Runner dealer in person or online.
IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER FOR A RECOMMENDED ROOF RATING. FRONT R UNNER CANNOT BE RESPONSIBLE FOR IMPROPER LO ADING BEYOND THE VEHICLE MANUF ACTURER’S STATED LOAD CAPACITY. Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam Share your adventures on: FAFB002_REV_A00 6 © 2023 FRONT RUNNER VEHICLE OUTFITTERS
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT-RUNNER PRODUCTS BE PROPERLY AND SECURELY
ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN
AUTOMOBILE ACCIDENT AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE
RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT-RUNNER PRODUCTS TO YOUR
VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING
THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE, YOU MUST READ AND
UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT-
RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF
THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE
NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE
PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the
failure to install the product according to these instructions. Please call us
if you have any questions about the installation of this product.
CHECK ONLINE FOR THE LATEST FITMENT GUIDE
WWW.FRONTRUNNEROUTFITTERS.COM. Don’t
be a hero and muscle through this installation without reading these fitting
instructions first! Improper installation of this gear may void certain
aspects of your warranty. Before you begin, take a moment and open all your
Front Runner rack kit boxes and gather the assembly instructions for the
various components.
A complete kit will contain:
- A Front Runner Mounting System specific to your vehicle
- A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific vehicle. Please refer to the next page for a list of all the components, quantities, and tools required.