FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit Installation Guide
- October 30, 2023
- Front Runner
Table of Contents
- RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack
- GET ORGANIZED
- PLUG REMOVAL
- SIDE PROFILE ASSEMBLY
- WIND DEFLECTOR ASSEMBLY
- WIND DEFLECTOR FIT & SECURE
- NARROW SLAT ASSEMBL
- COMPLETION
- INSTALL OTHER VEHICLE AND RACK ACCESSORIES
- BornToRoam
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
RUNNER KVRP008T
RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit
RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack
Don’t be a hero and muscle through this installation without reading these
fitting instructions first! Improper installation of this gear may void certain
aspects of your warranty.
Before you begin, take a moment and open all your Front Runner Rack Kit boxes
and gather the assembly instructions for the various components.
A complete kit will contain:
- Front Runner Mounting System specific to your vehicle
- Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the Mounting System and
assist you in fitting the Rack Tray or Load Bars to your specific vehicle.
Please refer to the next page for a list of all the components, quantities and
tools required.
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY
ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN
AUTOMOBILE ACCIDENT, AND COULD CAUSE ERIOUS BODILY INJURY OR DEATH. YOU ARE
RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT UNNER PRODUCTS TO YOUR
VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING
THE RODUCTS FOR ADJUSTMENT, WEAR AND AMAGE. THEREFORE, YOU MUST READ AND
UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT
RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF
THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE
NOT THOROUGHLY AMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE
PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the
failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this
product.
CHECK ONLINE FOR THE LATEST FITMENT GUIDE
WWW.FRONTRUNNEROUTFITTERS.COM
GET ORGANIZED
IN THE BOX
| 1 | 2 X | Side Profile 1358mm |
|---|---|---|
| 2 | 2 X | Side Profile 1560mm |
| 3 | 8 X | Slat Assembly |
| 4 | 1 X | Van Rack Wind Deflector |
| 5 | 1 X | Van Rack Joiner Kit |
| 6 | 2 X | Van Track End Cap (Pair) |
| 7 | 3 X | FPCR Foot (Pair) |
TOOLS NEEDED
FIGURE 1.1
GET ORGANIZED
PLUG REMOVAL
2.1
**** Locate the factory mounting fixtures on the vehicle’s roof.
2.2
2.3
Slide the Inner Foot Plate under the factory mounting fixture as
shown.
** Make sure that the the bracket is straight and seated against the factory mounting fixture.
Refer to Item 7 on page 4 for assembly.**
SIDE PROFILE ASSEMBLY
3.1
Loosely assemble the FPCR Feet (Item 7) using M8 x 16 Button Head Bolts, M8
Flat Washers and M8 Nyloc Nuts and slide them into the side profiles. They must
still be able to slide freely.
Refer to Item 7 on page 4 for assembly. See 2.2 for positioning around Joiners
3.2
Place Joiner into the Side Profile and twist into position as shown.
Refer to Item 5 on Page 4.
Assemble the Side Profiles (Items 1 & 2) using the Rack Joiners (Item 5) and M6 x 16
Button Head Bolts and fully tighten.
See 2.2 for Side Profile orientation.
** Tightening Torque 16Nm / 11.8 ft lbs
3.3**
Ensure Rubber Trim is fitted to both sides of the foot.
Place pre-assembled Side Profiles over the Inner Foot Brackets. Secure the feet
to the roof using the Inner Foot Bracket, M8 x 16
Flat Washers, and M8 Nyloc Nuts. You will need a friend to help. Fully
tighten.
Refer to Item 7 on page 4.
Tightening Torque 25Nm / 18.4 ft lbs
WIND DEFLECTOR ASSEMBLY
4.1
 Insert two Button Head Bolts, M8 Half Nuts and M8 Schnorr Washers
assemblies into the Narrow Slat as shown. Slide them to the center of the
Narrow Slat (item 3), making sure that the Schnorr Washer is above the
T-Slot Channel.
Refer to Item 4 on page 3.
4.2
Loosely assemble the M8 x 12 Button Head Bolt, M8 Schnorr Washers and M8 Thin
Nut both LH & RH Wind Deflectors (Item 5) as shown.
Refer to Item 4 on page 3.
4.3
 Slide the nut
assembled to the Wind Deflector into the T-slot of the Narrow Slat as shown.
Refer to Item 4 on page 3.
WIND DEFLECTOR FIT & SECURE
4.4
Center the Wind Deflector on the rack and move the bolt assemblies from fig 4.1
into the slots as shown in fig 4.4.
Leave a 10mm gap between the LH and RH
Wind Deflectors and fully tighten.
Refer to Item 4 on page 3.
**** Tightening Torque 20Nm / 14.75 ft lbs
NARROW SLAT ASSEMBL
5.1
Loosely assemble the Slat Z Brackets (Item 3) to the Narrow Slats using M8 x
20 Hex Bolts and M8 Nyloc Nuts.
Place the Narrow Slat End Caps on the slats (Item 3). See orientation in 5.1.
Refer to Item 3 on page 3.
NARROW SLAT FIT & SECURE
5.2
 Slide pre-
assembled Slats into the Side Profiles as shown. Space the Slats at
404mmincrements, or at your chosen spacing. Thesecan be adjusted at any stage.
Additional Slats can be added
(RRNS1475 sold seperately).
Refer to Item 3 on page 3.
5.3
5.4
The Slat Z brackets (Item 3) can be inverted as shown if you wish to have the rack lower on your vehicle.
5.5
5.6
If a roof A/C is fitted to the vehicle, space theslats around the A/C at 202mm
incrementson shorter lengths and 404mm on the longerlengths
The slats can be positioned in front and behind the A/C unit.
Fully tighten all fasteners.
**** Tightening Torque 20Nm / 14.75 ft lbs
Place Nut Caps over all Hex Bolts and NylocNuts.
COMPLETION
6.1
Congratulations! You did it. Take a step back and admire your work!
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
Now’s the time to visit your favorite Front Runner dealer in person or online.
IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY
ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER
LOADING BEYOND THE VEHICLE MANUFACTURER’S STATED LOAD CAPACITY.
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