FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit Installation Guide

October 30, 2023
Front Runner

FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack
Kit RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack

Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain aspects of your warranty.
Before you begin, take a moment and open all your Front Runner Rack Kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:

  1. Front Runner Mounting System specific to your vehicle
  2. Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the Mounting System and assist you in fitting the Rack Tray or Load Bars to your specific vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.

FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack
Kit

IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE  ERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT UNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE  RODUCTS FOR ADJUSTMENT, WEAR AND AMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY AMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.
CHECK ONLINE FOR THE LATEST FITMENT GUIDE
WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX

1 2 X Side Profile 1358mm
2 2 X Side Profile 1560mm
3 8 X Slat Assembly
4 1 X Van Rack Wind Deflector
5 1 X Van Rack Joiner Kit
6 2 X Van Track End Cap (Pair)
7 3 X FPCR Foot (Pair)

TOOLS NEEDED

FIGURE 1.1

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

GET ORGANIZED

FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack
Kit

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

PLUG REMOVAL

2.1FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN
Rack Kit - REMOVAL **** Locate the factory mounting fixtures on the vehicle’s roof.

2.2

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • REMOVAL1](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-REMOVAL1.png) 2.3FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN
Rack Kit - Slide Slide the Inner Foot Plate under the factory mounting fixture as shown.
    ** Make sure that the the bracket is straight and seated against the factory mounting fixture.
    Refer to Item 7 on page 4 for assembly.**

SIDE PROFILE ASSEMBLY

3.1

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • Loosely](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-Loosely.png) Loosely assemble the FPCR Feet (Item 7) using M8 x 16 Button Head Bolts, M8 Flat Washers and M8 Nyloc Nuts and slide them into the side profiles. They must still be able to slide freely.
    Refer to Item 7 on page 4 for assembly. See 2.2 for positioning around Joiners
    3.2

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • Joiner](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-Joiner.png) Place Joiner into the Side Profile and twist into position as shown.
    Refer to Item 5 on Page 4.
    Assemble the Side Profiles (Items 1 & 2) using the Rack Joiners (Item 5) and M6 x 16
    Button Head Bolts and fully tighten.
    See 2.2 for Side Profile orientation.
    ** Tightening Torque 16Nm / 11.8 ft lbs
    3.3**

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

Ensure Rubber Trim is fitted to both sides of the foot.
Place pre-assembled Side Profiles over the Inner Foot Brackets. Secure the feet to the roof using the Inner Foot Bracket, M8 x 16
Flat Washers, and M8 Nyloc Nuts. You will need a friend to help. Fully tighten.
Refer to Item 7 on page 4.
Tightening Torque 25Nm / 18.4 ft lbs

WIND DEFLECTOR ASSEMBLY

4.1

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • two Button](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-two- Button.png) Insert two Button Head Bolts, M8 Half Nuts and M8 Schnorr Washers assemblies into the Narrow Slat as shown. Slide them to the center of the Narrow Slat (item 3), making sure that the Schnorr Washer is above the
    T-Slot Channel.
    Refer to Item 4 on page 3.
    4.2

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • assemble](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-assemble.png) Loosely assemble the M8 x 12 Button Head Bolt, M8 Schnorr Washers and M8 Thin Nut both LH & RH Wind Deflectors (Item 5) as shown.
    Refer to Item 4 on page 3.

4.3

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

WIND DEFLECTOR FIT & SECURE

4.4

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • SECURE](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER- KVRP008T-RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-SECURE.png) Center the Wind Deflector on the rack and move the bolt assemblies from fig 4.1 into the slots as shown in fig 4.4.
    Leave a 10mm gap between the LH and RH
    Wind Deflectors and fully tighten.
    Refer to Item 4 on page 3.
    **** Tightening Torque 20Nm / 14.75 ft lbs

NARROW SLAT ASSEMBL

5.1

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

Loosely assemble the Slat Z Brackets (Item 3) to the Narrow Slats using M8 x 20 Hex Bolts and M8 Nyloc Nuts.
Place the Narrow Slat End Caps on the slats (Item 3). See orientation in 5.1.
Refer to Item 3 on page 3.

NARROW SLAT FIT & SECURE 

5.2

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

  • SLAT](https://manuals.plus/wp-content/uploads/2023/06/FRONT-RUNNER-KVRP008T- RAM-Pro-Master-3500-136-Inch-WB-High-Roof-CAN-Rack-Kit-SLAT.png) Slide pre- assembled Slats into the Side Profiles as shown. Space the Slats at 404mmincrements, or at your chosen spacing. Thesecan be adjusted at any stage.
    Additional Slats can be added
    (RRNS1475 sold seperately).
    Refer to Item 3 on page 3.

5.3

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

5.4

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

The Slat Z brackets (Item 3) can be inverted as shown if you wish to have the rack lower on your vehicle.

5.5

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

5.6

![FRONT RUNNER KVRP008T RAM Pro Master 3500 136 Inch WB High Roof CAN Rack Kit

If a roof A/C is fitted to the vehicle, space theslats around the A/C at 202mm incrementson shorter lengths and 404mm on the longerlengths
The slats can be positioned in front and behind the A/C unit.
Fully tighten all fasteners.
**** Tightening Torque 20Nm / 14.75 ft lbs
Place Nut Caps over all Hex Bolts and NylocNuts.

COMPLETION

6.1

Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now’s the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!
FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER
FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER’S STATED LOAD CAPACITY.

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References

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