PHOENIX GP60NL 60 HP Rotary Phase Converter Installation Guide

PHOENIX GP60NL 60 HP Rotary Phase Converter

Electrical Specifications Sheets

READ FIRST – BEFORE INSTALLATION

• A most important step to know.
• NEVER Start the phase converter with a load, this includes transformers.
• Make sure you have the incoming service to start the phase converter, call your electric company to verify the KVA size of the transformer, and that the KVA number should be larger than the HP of the idler motor.
• DO NOT use WIRE NUTS for any connection, use the bolt-down lugs.
• Check to make sure all connections even factory connections to the power block are secure, also recheck connections after a few weeks of using the converter.
• When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualified electrician.
• if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.
• Must be installed by a licensed industrial electrician, our guidelines are not to supersede local and state laws.

Power requirements

WIRE AND BREAKER SIZES

S NGLE PHASE

| 3/0 AWG Copper under 50 feet

DLER MOTOR

|

1 AWG COPPER

BREAKER/FUSE

|

100 M N / 300 MAX

• You will need to use a motor load-type breaker. NOT a quick blow or trip breaker.
• Sizing a breaker for a single machine with an inductive load (motors) doubles the amps size of the machine. For example, if the equipment pulls 20 amps use a 40 amp breaker.
• Sizing the equipment for multiple machines double the amp of the largest machine and add the the other machine that will run at the same time.
• Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.
• Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas increase the minimum size breaker by 20% Click on the next picture to see this chart.

Mounting the Phase Converter Panel

Mount the enclosure first, to a non-vibrating surface, there are two options provided for mounting, next install the back plate with the four nuts provided. Mounting the phase converter panel near the breaker panel is recommended the larger wire is your single phase line, so that is best to keep it as short as possible. Every 50 feet you will need to increase the size of the single-phase wire.

CONNECTING THE IDLER MOTOR WIRES

THIS IS JUST AN ILLUSTRATION OF WHAT WIRES GET CONNECTED, DO NOT USE WIRE NUTS, USE BOLT-DOWN LUGS

IF YOU HAVE 9 LEADS FOR THE MOTOR CLICK HERE

Dimension

60 HP Rotary Phase Converter Components

tem Number

| Description

(Click on the description to visit the link to that item)

| Quantity in Model|

Price

|

SKU#

(Click on 3D viewing)

9| Relay| 1| 47.00| GP90-66
 | Complete Run Bank Assembly – Prewired| 1| 490.00| *
27| 3 Pole Contactor 75 amp

– 230V

| 2| 182.90| C375C

4

| 9 Bank Start and Run Capacitor Holder Only with Base|

1

|

239.00

|

CB409HO

2| 3 Phase Power Block| 1| 395.00| GPB603
10| Single Phase Power Block| 1| 295.00| *
3| 630 MFD 220V Start

Capacitor

| 3| 24.14| PTMJ630
5| 100 MFD 370V Run

Capacitor

| 1| 26.00| TRC100

1

| Complete Capacitor Start Bank Assembly – Prewired|

1

|

490.00

|

CB30230

| Complete Back Plate Assembly – Prewird NL Model. (Without Start and Stop Button)|

1

|

3250.00

|

CBA60PL

| Complete Panel with NEMA 4 Enclosure – Prewird NL Model (without Start and Stop|

1

|

3634.00

|

GP60PLPO

|  dler Motor| 1| 3875.00|

| Complete Unit Phase Converter Panel (PL Model) and dler/ Generator Motor|

1

|

7228.00

|

GP60NL

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