MEEC TOOLS 009461 1800W Mitre Saw Instruction Manual

MEEC TOOLS 009461 1800W Mitre Saw

SAFETY INSTRUCTIONS

WORK AREA

• Keep the work area clean and well lit.
• Dark and cluttered work areas increase the risk of accidents and injuries.
• Do not use power tools in explosive environments, such as in the vicinity of flammable liquids, gas or dust.
• Power tools produce sparks that can ignite dust and fumes.
• Keep children and onlookers at a safe distance when using power tools.
• You can lose control of the tool if you are distracted.

ELECTRICAL SAFTEY

• The plug on the power tool must match the power point.
• Never modify the plug in any way.
• Never use an adapter with earthed power tools.
• Unmodified plugs and matching outlets reduce the risk of electric shock.
• Avoid body contact with earthed sur faces such as pipes, radiators, cookers and refrigerators.
• There is an increased risk of electric shock if your body is earthed.
• Do not expose power tools to rain or moisture.
• There is a greater risk of electric shock if water gets into a power tool.
• Be careful r with the power  cord. Never use the power cord to car y o pull the too l, or to pull out the plug from the power point.
• Keep the power cord away from heat, oi l, sharp edges and moving parts.
• Damaged tangled power cords increase the risk of electric shock.
• If using the tool outdoors, on ly use an extension cord approved for outdoor use.
• Cords intended for outdoor use reduce the risk of electric shock.
• If it is absolutely necessary to use power tools in damp conditions, use a mains connection protected by a residual current device (RDC).
• Using an RCD reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert. Pay attention to what you are doing, and use your common sense when working with power tools. Never use power tools if you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when using a power tool can result in serious personal injury. Use personal safety equipment. Depending on the type of tool and how it is used, safety equipment such as dust masks, non-slip safety shoes, safety helmets and ear protection reduce the risk of personal injury. Avoid accidental starting. Make sure the power switch is in the OFF position before inserting the battery or lifting/carrying the tool. Carrying a power tool with your finger on the switch, or connecting a tool to the mains when the switch is in the ON position, increases the risk of accidents and injuries. Remove adjuster keys/spanners before switching on the power tool. Spanners or the like that are left in a rotating part of the tool can cause personal injury. Do not over reach. Always maintain a firm footing and good balance. This ensures better control over the power tool in unexpected situations. Wear suitable clothing. Do not wear loose-fitting clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose-fitting clothing, jewellery and long hair can get caught in moving parts. If dust extraction and dust collection equipment is available, this should be connected and used correctly. The use of such devices can reduce the risk of dust-related problems. Do not allow the fact that you are used to working with similar tools cause you to become over- confident and to disregard the safety instructions for the tool. Remember that a fraction of a second of inattention or negligence can result in serious personal injury.

USING AND LOOKING AFTER POWER TOOLS

• Do not force the power tool. Use the correct power tool for the planned work.
• The tool does the job better and safer when used at the rate for which it was designed.
• Do not use the tool if it cannot be switched on and off with the power switch.
• Power tools that cannot be controlled with the power switch are dangerous and must be repaired.
• Pull out the plug and/or remove the battery before making any adjustments, changing accessories or putting the power tool away.
• These safety precautions reduce the risk of accidently starting the power tool.
• Store power tools out of the reach of children when not in use.
• Never allow children, or anyone who is unfamiliar with the power tool and these instructions, to use the tool.
• Power tools are dangerous if used by inexperienced persons.
• Keep the power tool properly maintained.
• Check that moving parts are properly adjusted and do not jam, and that no parts are incorrectly fitted or damaged.
• Check for other factors that could affect functionality.
• If the power tool is damaged, it must be repaired before being used again.
• Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
• Use the power tool, accessories and bits etc., in accordance with these instructions, taking into account the actual working conditions and the work that is to be done.
• It can be dangerous to use power tools for purposes other than those for which they are intended to be used.
• Keep handles and grips clean, dry and free from oil and grease.
• Greasy handles and grips make it difficult to hold the tool.

SERVICE

The power tool must only be serviced by qualified personnel using identical spare parts. This will ensure that the power tool remains safe to use.

SPECIAL SAFETY INSTRUCTIONS FOR CROSSCUT/MITRE SAWS

• All the warning symbols on the power tool must be clearly visible.
• Put nothing on top of the tool. If the tool tips over or if you touch the saw blade this can lead to serious injury.
• Check that the blade guard is working properly and can move freely.
• Never clamp the guard open.
• Never clear away pieces of wood or sawdust from the saw while it is running.
• Put the saw arm in its rest position and switch off the tool with the power switch.
• Only apply the saw blade against the work piece when the saw is running.
• Otherwise there is a risk of kickback if the blade jams in the workpiece.
• Keep the handles clean, dry and free from oil and grease.
• Greasy or oily handles are slippery and can cause you to lose control.
• Remove tools and sawdust from the surface of the workspace on the power tool before sawing.
• Only the workpiece should be there.
• Small pieces of wood and other objects that come into contact with the rotating blade can be thrown towards the operator at high speed.
• Remove sawdust and other debris from the floor.
• You can slip on it or stumble.
• Always firmly secure the workpiece.
• It is safer to secure the workpiece with a clamp than to hold it with your hand.
• Do not saw workpieces that are not firmly secured. otherwise your hand will come too near the rotating saw blade.
• Only use the power tool for the type of material it is intended for.
• Otherwise it can overheat.
• If the blade fastens, switch off the tool and hold the workpiece firmly until the blade has stopped rotating.
• To avoid kickback, do not attempt to loosen the workpiece before the blade has stopped.
• Find out why the blade has stuck and rectify the problem before using the tool again.
• Never use blunt, cracked, bent or damaged blades. Blades with blunt or skew teeth result in narrow cuts.
• This increases the friction, the risk of the blade getting stuck and the risk of kickback.
• Always use saw blades of the right size and with the right mounting hole e.g. star-shaped or round.
• Blades that do not fit properly on the saw quickly lose their roundness and become difficult to control.
• Never use high-speed steel (HSS) blades. This type of blade breaks easily.
• Do not touch the blade after sawing until it has cooled. The blade gets very hot during the sawing.
• Never use the tool without the insert plate. If the insert plate is defective, replace it.
• A fault on the insert plate can result in an injury from the saw blade.
• Check the power cord at regular intervals.
• A damaged cord must be replaced by an authorised service centre.
• Replace the extension cord if it is damaged.
• This maintains safety.
• Always store the power tool safely.
• The storage space must be dry and lockable so that the tool is not damaged and so no un authorised person can access it.
• Do not leave the tool unsupervised until it has come to a complete stop.
• Cutting tools that are still moving can cause injury.
• Do not use the tool if the power cord is damaged.
• Do not touch a damaged cord, and pull out the plug if the cord is damaged during the work.
• Damaged power cords increase the risk of electric shock.

BOTTOM BLADE GUARD

Never use the product without the bottom blade guard. If the bottom blade guard is damaged or not working properly, switch off the product immediately and pull out the plug. Do not use the product until it has been repaired. Check at regular intervals that the bottom guard is working properly. Clean the bottom guard when necessary with a damp cloth.

REDUCTION OF NOISE AND VIBRATIONS

Plan the work so that exposure to heavy vibrations is spread over a longer period.
To reduce noise and vibrations when in use, limit the time the tool is in use, and use low-power/vibration mode and suitable safety equipment.
Take the following precautions to minimize the risks of exposure to vibrations and/or noise

• Only use the tool in accordance with these instructions.
• Check that the tool is in good condition.
• Use accessories in good condition, and which are suitable for the purpose.
• Keep a firm grip on the handles/grips.
• Maintain and lubricate the tool in accordance with these instructions.

LASER

• Do not look directly at the beam.
• Never point the laser beam at reflective surfaces, people or animals.
• Even low power laser beams can damage the eyes.
• Any deviation from the work method described here can result in a risk of dangerous exposure to radiation .
• Never open the laser module.
• It is not permitted to modify the laser in any way to increase the power of the laser.
• The manufacturer cannot assume liability for any damage resulting from failure to follow the safety instructions.

SYMBOLS

TECHNICAL DATA

Always wear ear protection

The declared values for vibration and noise, which have been measured according to a standardized test method, can be used to compare different tools with each other and for a preliminary assessment of exposure . The measurement values have been determined in accordance with EN 62841-3-9 :2015.

WARNING
The actual vibration and noise level when using tools may differ from the specified maximum value, depending on how the tool is used and the material being processed. It is therefore necessary to determine which safety precautions are required to protect the user, based on an estimate of exposure in actual operating conditions taking into account all stages of the work cycle, e.g. the time when the tool is switched off and when it is idling, in addition to the start up time.

DESCRIPTION

SCOPE OF DELIVERY

Check that the product is complete with the description of the delivery. If any parts are missing, contact our customer service or the store where you bought the product within five days after purchase. Note that you must present a valid receipt. Note the warranty table in the service information at the end of the instructions.

• Open the packaging and carefully remove the product.
• Remove all the packaging materials and any transport protection parts where appropriate.
• Check that the delivery is complete.
• Check if the product and accessories have been damaged during transport
• If possible save the packaging until the warranty has expired.

WARNING
The product and packaging is not a toy. Do not allow children to play with plastic bags, foil or small parts  risk of suffocation.

Packaging contents

• Crosscut and mitre saw
• Clamping device
• Saw support, left
• Saw support, right
• Screws for saw support (2)
• Chippings bag
• Transport handle
• Hex key, 6 mm
• Screws for transport handle (2) Instructions

PRODUCT DESCRIPTION

1. Handle
2. Power switch
3. Interlock button
4. Machine head
5. Saw spindle catch
6. Flexible guard for saw blade
7. Saw blade
8. Clamping device
9. Interlock
10. Saw support (a = left, b = right)
11. Ratchet handle for saw support
12. Screw for saw support
13. Fixed fence
14. Flexible fence
15. Ratchet handle for flexible fence
16. Saw plate
17. Adjustable support
18. Fixed saw table
19. Rotating saw table
20. Lock lever (rotating saw table)
21. Interlock button
22. Pointer (rotating saw table)
23. Scale (rotating saw table)
24. Pointer (mitre)
25. Scale (mitre)
26. Ratchet handle (mitre)
27. Chippings bag
28. Outlet
29. Fixing screw for slide control
30. Safety pin
31. Screw handle to limit sawing depth
32. Check nut to limit sawing depth
33. Stop plate to limit sawing depth
34. Screw to limit sawing depth
35. Adjusting screw for angle stop 90 °
36. Adjusting screw for angle stop 45° left
37. Check nut for angle stop
38. Flange screw
39. Outer flange
40. Spacer
41. Laser
42. Power switch for laser
43. Transport handle
44. Adjusting screw for fence
45. Hex key, 6 mm
46. Screw for transport handle
47. Adjusting screw for angle stop 45 ° right
48. Removable fence
49. Set screw

ASSEMBLY

ASSSEMBLE THE SAW

Put both saw supports (10) in the holes on the side of the fixed saw table (18). Fix the saw supports (10) w ith the screws (12). This works as an an end stop. Use a Phillips screwdriver.

Fit the transport handle (43) with the two screws (46).

The chippings bag (27) is fixed on the outlet opening (28) on the saw by pulling open the metal ring at the opening. When the metal ring returns to its original shape the chippings bag is firmly fixed.  The clamping device (8) can be mounted to the left or right side of the fixed saw table (18).

The saw support (10) can be moved, depending on the length of the workpiece to be sawn. After putting the saw support(10) in the right position the setting can be fixed with the ratchet handle 11.

NOTE

• Phillips screwdriver sold separately.
• The hex key 6 mm (45) to replace the the saw blade should be stored on the back of the machine.

ADJUST THE SAWING/METRE ANGLE

To set the rotational saw table (19) the lock lever (20) should be in its raised position. On ly then can the saw table be adjusted when pushing in the interlock button (21). Turn the saw table 19 and the pointer (22) to the intended angle on the scale (23). The saw has locking positions at – 45°, -30°, -22.5°, -15°, 0°, 15°, 22.5°, 30° and 45°. In these pos itions the saw table (19) will click in place. A soon as the table has clicked in place it must be fixed by pushing down the lock lever 20.If other angles need to be set the table (19) can on ly be fixed with the lock lever (20).
Gently press down the machine head (4) and pull out the safety pin (30) from the motor bracket to lock the saw in relation to the bottom position. Swing up the machine head (4). To set the machine head (4) for mitre sawing the lock lever (26) must be in its raised position. The machine head (4) can now be angled max 45° to the left. After the pointer (24) is put at the intended angle on the scale (25) the machine head (4) can be fixed again with the ratchet handle (26). Do as follows to angle the machine head to the right at max 45 ° Angle the machine head (4) about 10° to the left.  Press in the interlock (9) and hold. Swing the machine head (4) to the right over the 0° line. Release the interlock (9) after about 10° on the right side. After the pointer (24) is put at the  After the pointer (24) is put at the 9. If the machine head is to be set to 0° on the scale (25) again it is not necessary to press the interlock (9) again. In order for the saw to stand up safely the adjustable support (17) must be turned round and adjusted so that the saw is level and stable. The machine head (4) can be moved backwards and forwards with the slide function. To stop the slide function the guide rails can be fixed in place with the fixing screws (29).

FINE ADJUST THE FENCE

1. Lower the machine head (4) and fix with the safety pin (30).
2. Fix the saw table (19) in place 0° .
3. Set the 90° fence square (sold separately) between the saw blade (7) and fence (13).
4. Undo the adjusting screws (44) w ith the hex key (sold separate ly), set the fence (13) to 90° in relation to the saw blade (7) and tighten the adjusting screws (44) again.

FINE ADJUST THE ANGLE FENCE FOR CROSS CUTTING 90°

• Lower the machine head (4) and fix with the safety pin (30).
• Fix the saw table (19) in place 0°.
• Undo the ratchet handle (26) and tilt the machine head (4) to 0° with the handle (1).
• Set the 90° fence square (sold separate ly) between the saw blade (7) and saw table (19).
• Undo the check nut (37) and adjust the adjusting screw (35) far enough for the angle between the saw blade (7) and the table (19) to be 90°.
• Tighten the check nut (37) again to fix this setting.
• Check the position of the pointer (24).
• If necessary the pointer must be released with a Phillips screwdriver sold separately.
• Now set the angle scale (25) to 0° and fix the pointer again.

FINE ADJUST THE ANGLE FENCE FOR MITRE SAWING 45° TO LEFT

1. Lower the machine head (4) and fix with the safety pin (30).
2. Fix the saw table (19) in place 0°.
3. Undo the ratchet handle (26) and tilt the machine head (4) to the left, to 45° with the handle (1).
4. Set the 45° fence square (sold separately) between the saw blade (7) and saw table (19).
5. Undo the check nut (37) and adjust the adjusting screw (36) far enough for the angle between the saw blade (7) and the table (19) to be exact ly 45°.
6. Tighten the check nut again to fix this setting.

FINE-ADJUST THE ANGLE FENCE FOR MITRE SAWING 45° TO RIGHT

1. Lower the machine head (4) and fix with the safety pin (30).
2. Fix the saw table (19) in place 0°.
3. Undo the ratchet handle (26) and tilt the machine head (4) to the left, to 45°, with the handle (1).
4. Set the 45° fence square (sold separately) between the saw blade (7) and saw table (19).
5. Undo the check nut (37) and adjust the adjusting screw (47) far enough for the angle between the saw blade (7) and the table (79) to be exactly 45°.
6. Tighten the check nut again to fix this setting.

USE

• Make sure that the saw is stable and securely fastened to a workbench, universal stand or the equivalent.
• All the guards and safety devices must be fitted as per the instructions before using the machine.
• The saw blade must be able to rotate freely.
• Watch out for foreign objects, for example nails or screws, if the wood to be sawn has already been used.
• Before switching on the machine with the power switch check that the saw blade is correctly fitted and that no moving parts can jam.

MINIMUM SIZE OF WORKPIECE

Only saw workpieces that are large enough to be fastened with the clamping device – min length 180 mm.

STROKE

Stroke S6 25% Continuous operation with intermittent load work cycle 10 min. To avoid the motor getting too hot it must be run with a nominal output of 25% of the work cycle, followed by 75% of the work cycle without load.

WARNING
Before crosscutting at 90° the sliding fence (14) must be fixed in the inside position. Open the ratchet handle (15) in the sliding fence and push the fence inwards. The fence (14) must be fixed far enough in front of the inside position that the gap between the fence (14) and the saw blade (7) is max 8 mm. Check before sawing the wood that the fence cannot collide with the saw blade. Tighten the ratchet handle (15) again. For 0° – 45° mitre sawing to the left (with the machine head (4) tilted or table with angle setting) the sliding fence (14) must be fixed in an outer position. Open the ratchet handle (15) in the sliding fence and push the fence outwards. The fence (14) must be fixed far enough in front of the inside position that the gap between the fence (14) and the saw blade (7) is max 8 mm. Check before sawing the wood that the fence cannot collide with the saw blade. Tighten the ratchet handle (15) again. This saw has a removable fence (48) which is screwed to the fixed fence (13). For 0-45° mitre sawing to the right (with the machine head (4) tilted or table with angle setting) the removable fence (48) must be taken off. Warning: This reduces the maximum permitted height for the workpiece.

• Open the adjusting screw (49) for the removable fence (48) with a hex key (sold separately).
• Pull off the removable fence upwards.
• Always replace the fence (48) on the machine after the sawing is finished.
• The fence must always be kept on the machine.
• Removing a fence reduces the safety of the machine.

CROSSCUTTING 90° WITH TABLE AT 0°

With saw widths up to about 100 mm the saw can be fixed in the back position with fixing screw for slide control (29). If the saw width if more than 100 mm you must make sure that the fixing screw for the slide control (29) has been released and that the machine head (4) is moveable.

• Put the machine head (4) in the top position.
• Push the machine head (4) backwards with the handle (1) and fix in this position (depending on saw width).
• Put the wood to be sawn on the table (19) and against the fence (13).
• Fix the material on the fixed table (18) with the clamping device (8) to prevent it moving during the sawing.
• Press the interlock button (3) to release the power switch (2).
• Press the power switch (2) to switch on the motor.
• If the slide control is fixed.
• Gently and smoothly lower the machine head (4) with the handle (1) until the saw blade (7) has sawn through the wood.
• If the slide control is not fixed.
• Pull forward the machine head (4) and then lower it gently all with way down with the handle (1).
• Push the machine head (4) slowly back smoothly until with the saw blade (7) has sawn through the wood.
• Release the machine head (4) to the top rest position after you have finished sawing.
• Release the power switch (2).

NOTE
The machine goes up automatically because of the return spring. For this reason do not release the handle (1) after sawing, raise the machine head (4) instead slowly with a gently back pressure.

MITRE SAWING 0°-45° WITH TABLE AT 0°

The saw can be used for mitre sawing to the left at 0-45° and to the right at 0-45° in relation to the work surface.

• If necessary, remove the clamping device (8) or fit it on the opposite side of the fixed saw table (18).
• Put the machine head (4) in the top position.
• Fix the saw table (19) to 0°.
• Put the ratchet handle (26) in the top position.
• For mitre angle to the left.
• Tilt the machine head (4) to the left until the pointer (24) is at the intended angle on the scale (25).
• For mitre angle to the right
  • Angle the machine head (4) about 70° to the left, press down the interlock (9) and hold. Swing the machine head (4) to the right over the 0° line, and release the interlock (9) after about 10°. Tilt the machine head (4) to the right until the pointer (24) is at the intended angle on the scale (25).
• Fix the ratchet handle (26) again.
• Saw according to the instructions under the heading Crosscutting 90° with saw table at 0°.

MITRE SAWING 0°-45° WITH SAW TABLE AT 0°-45°

The saw can be used for mitre sawing to the left at 0-45° and to the right at 0-45° in relation to the work surface, at the same time as the saw table is set in relation to the fence at 0-45° to the left and 0-45° to the right double mitre sawing. If necessary, remove the clamping device (8) or fit it on the opposite side of the fixed saw table (18). Put the machine head (4) in the top position. Set the lock lever (20) in the top position so that the table can be adjusted. Turn the saw table (19) and the pointer (22) to the intended angle on the scale (23), while pressing in the interlock button (21). Press down the lock lever (20) to lock the saw table (19). Put the ratchet handle (26) in the top position. For mitre angle to the left. Tilt the machine head (4) to the left until the pointer (24) is at the intended angle on the scale (25).For mitre angle to the right: – Angle the machine head (4) about 10° to the left, press down the interlock (9) and hold. Swing the machine head (4) to the right over the 0° line, and release the interlock (9) after about 10°. Tilt the machine head (4) to the right until the pointer (24) is at the intended angle on the scale (25). Fix the ratchet handle (26) again. Saw according to the instructions under the heading “Crosscutting 90° with saw table at 0°.

LIMITING THE SAWING DEPTH

The sawing depth can be adjusted with the screw (34). Undo the screw (34) with a Phillips screwdriver (sold separately) so that the stop plate can move. Move the stop plate (33) as close as possible to the saw blade and then tighten the screw (34) again. The sawing depth can be variably adjusted with the screw handle (31). Undo the check nut (32) and set the required sawing depth by screwing the screw handle (31) in or out. Tighten the check nut (32) on the handle (31) again. Check the setting on a test piece.

USE THE LASER

Start the laser by putting the power switch (42) in the position for the laser symbol. A laser line is projected on the workpiece to be sawn to show exactly where the saw line is. Put the power switch (42) in the OFF position to switch off the laser.

MAINTENANCE

WARNING
Always pull out the plug before maintaining or cleaning the saw.

CLEANING

• Clean the saw every time it has been used for best functionality and life span.
• Keep safety devices, ventilation openings and the motor casing as free as possible from dust and dirt.
• Wipe the machine with a clean cloth, or blow clean with compressed air at low pressure.
• Clean the machine at regular intervals with a damp cloth and a little soft soap.
• Do not use detergent or solvent.
• They can damage the plastic parts on the machine.
• Make sure that no liquid gets into the machine.
• There is an increased risk of electric shock if water gets into a power tool.

CHIPPINGS BAG

The saw has a chippings bag (27). Open the zip underneath to empty the bag (27).

REPLACING THE SAW BLADE

WARNING

• Always pull out the plug before changing the saw blade.
• Wear gloves when changing the blade to prevent injury.
• After replacing the saw blade, check that the guard (6) opens and closes as it should.
• Check also that the saw blade (7) runs freely in the guard (6).
• Check after changing the saw blade that it runs freely in the slot on the saw table (16) when it is perpendicular and at 45°.
• Replace a worn or damaged saw plate (16) immediately.
• Undo the screws in the saw plate (16) and remove it from the fixed table (18).
• Fit the new saw plate (16) in the reverse order.
• The saw blade (7) must be replaced and adjusted in accordance with the instructions.
• Swing up the machine head (4).
• Press in the saw spindle lock (5) with one hand and hold the hex key (45) on the flange screw (38) with the other hand.
• The spindle lock (5) clicks in place after one turn.
• Now undo the flange screw (38) clockwise.
• Unscrew the flange screw (38) completely and remove the spacer washer (40) and outer flange (39).
• Remove the saw blade (7) from the inner flange in a downward movement.
• Move up the guard for the saw blade (6) to access the saw blade.
• Carefully clean the flange screw (38), spacer washer (40), outer flange (39) and inner flange.
• Insert the new saw blade (7) in the reverse order and tighten.

NOTE
The sawing angle of the teeth, i.e. the direction of rotation of the saw blade (7) must correspond with the arrow on the casing. Check that all the safety devices are working before using the saw.

REPLACING THE POWER CORD

A damaged power cord must be replaced by an authorised service centre to avoid personal injury.

CARBON BRUSHES

In the event of excessive sparking the carbon brushes must be checked by an authorised electrician.

STORAGE

Store the product and its accessories in a dark, dry and frost-free area out of the reach of children. The best storage temperature is from 5 to 30°C. Store the power tool in the original pack.

TRANSPORT

• Press down the lock lever (20) to lock the saw table 19.
• Read off on the scale (25) that the angle for mitre sawing is 90°.
• The machine head (4) must also be fixed with the ratchet handle 26.
• Press down the machine head (4) and lock with the safety pin 30.
• The saw is now locked in the downward position.
• Fix the slide function on the saw in the back position with the fixing screws for the slide control 29.
• Carry the machine with the transport handle 43.

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