NINGBO LJ125-9A Longjia Motorcycle Owner’s Manual
- June 9, 2024
- Ningbo
Table of Contents
LJ125-9A Longjia Motorcycle
Owner’s Manual
https://www.motomanuals.net/
Preface
We highly appreciate you for choosing our model LJ125-9A fuel injection
motorcycle, it will offer you pleasant and safe driving. Driving motorcycle is
one of the most exciting sport. For safety reason, you should read this
owner’s manual carefully and following these instructions before you drive.
This manual introduces the regular maintenance and service, please follow
these instructions, it will help you to keep your motorcycle in good condition
and more durable. Our company never stop improving our quality and
performance,it may cause color or structure change, not as same as manual
description. If it brings any inconvenience to you, we are very sorry about
this.
Ningbo Longjia Motorcycle Co., Ltd.
https://www.motomanuals.net/
Important Notice
1.Driver and passenger This motorcycle is designed only for one driver and one
passenger. 2.Road condition for driving This motorcycle is only suitable for
driving on road. 3.Please read this manual carefully. The run-in time of
engine is necessary, it will make motorcycle more durable and stable. Please
take notice of following words: Warning: It means if you don’t follow
instruction, it may cause serious damage for driver and passenger. Carefully:
It means if you don’t follow instruction, it may cause the person injured or
damage of motorcycle. Notice: Provide useful information. This user manual is
property of the motorcycle. If transfer this vehicle to others, you should
pass this manual to new owner together with vehicle. Without our company
permission, it is not allowed to copy or translate any part of this manual.
The motorcycle use professional oil for lubrication.
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Special Notice
Warning: The motorcycle must equip the right fuse for driving, it is not
allowed to use other fuse or without fuse. Otherwise it may cause damage to
the vehicle or fire. Fuse position: Beside battery. Fuse specification: The
main cable fuse is 15A, others are 10A. The fuse failure is normally by
vehicle circuit problem, before change fuse, should check the situation of
vehicle. If after change fuse, it breaks again, please send the vehicle to
nearest shop for service. Notice: First time mounting or change battery should
be careful with Anode and Cathode. If make wrong connection, should check the
fuse immediately. even fuse not broken, the vehicle should be sent to service
centre to check deeply. The wrong connection for anode and cathode may cause
some damage of electric part. If damage part continue working, it may bring
some unpredicted risk. Before change fuse, should take off the key in case of
short circuit. When change fuse, should be carefully not damage the fuse
bottom,otherwise it may bring damage part or fire. Forbidden Modify: Please do
not change original parts position, otherwise it will seriously affect the
vehicle performance and safety, and even cause vehicle not driving properly.
Such as modify electronic, emission and fuel system, it is not allowed
legally. Our company will not take the responsibility for any change without
our permission.
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Context
Preface
Important Notice
Special Notice
Information of safe… … … … … … … … … … … … … … … … … …1
Driving in slope… … … … … … … … … … … … … … … … … …1 2
Safe driving… … … … … … … … … … … … … … … … … … … …1
Using brake and stop… … … … … … … … … … … … … …12-13
Clothes… … … … … … … … … … … … … … … … … … … … … …l Helmet… … … … … … … … … … … … … … … … … … … … … …l
Checking and maintenance… … …… … …… … … …… … ……1 4 Agenda of maintenance… … … … … … … … … … … … …1 4- 1 5
Driving when raining… …… …… …… …… …… …… …… ……1
Oil position and change… … …… …… …… … …… …… … …1 6
Motorcycle series number… … … … … … … … … … … … … … …2
Spark plug… … … … … … … … … … … … … … … … … … … …1 7
Part description… …… … … …… … … …… … … …… … … ……3 – 4
Throttle cable adjustment… … … … …… … … …… … … ……1 7
Speedometer… … … … … … … … … … … … … … … … … … … … …5
Clutch adjustment… … … … … … … … … … … … … … … … …1 7
Operation of parts… …… … … … … … … … … … … … … … … … …6 Key… … …… … … … … … …… … … … … … … …… … … … … …6
Idle adjustment… … … … … … … … … … … … … … … … … …1 8 Throttle valve… …… …… …… ……… …… …… …… …… …1 8
Power key… … … … … … … … … … … … … … … … … … … … …6 Left grip… … … … … … … … … … … … … … … … … … … … … …6
Driving chain… … … … … … … … … … … … … … … … … … …1 8 Brake… … … … … … … … … … … … … … … … … … … … … …19
Right grip… … … … … … … … … … … … … … … … … … … … …7
Tire… … … … … … … … … … … … … … … … … … … … … … …2 0
Fuel tank……… …… …… ……… …… ……… …… ……… ……8 Shift pedal ………………………………………………………8
Seat… … … … … … … …… … … … … … … … … … … …… … …2 1 Air cleaner maintenance… … … … … … … … … … … … … …2 1
Rear brake pedal… … … … … … … … … … … … … … … … … …9 Side stand…… … …… … …… … …… … …… … …… … …… …9 Tool box …………………………………………………………9
Catalyst… … … … … … … … … … … … … … … … … … … … …2 2 Activated carbon canister… … … … …… … … …… … … ……2 2 Fuel injection system… … …… …… … …… … …… …… … …2 2
Rear shock absorber… … … … … … … … … … … … … … … …9 Mirror ……………………………………………………………9 Information of gasoline and oil…… …… ……… ……… …… …1 0 Engine run-in… … … … … … … … … … … … … … … … … … … …1 0 Checking before driving…… …… …… ……… …… …… ………1 1 Driving motorcycle… … … … … … … … … … … … … … … … … …l2 Engine start… … …… … …… … …… … … …… … …… … ……l 2 Shifting gear… … … … … … … … … … … … … … … … … … …l2
Lubrication of parts… … … … … … … … … … … … … … … …2 2 Battery… … …… … … …… … … …… … …… … … …… … ……2 3 Fuse…… … …… … … …… … … …… … …… … … …… … ……24 Headlight…… …… … …… … …… … …… … …… … …… … …2 5 Bulb change… … … … … … … … … … … … … … … … … … …2 5 Parking information… … … … … … … … … … … … … … … … …2 6 Specification… ……… …… ……… ……… …… ……… ……… …2 7 Electronic circuit … ……… …… ……… ……… …… ……… ……2 8
Safety information
Safety Regulation: 1.Before driving must check vehicle, in case of accident or
damage parts. 2.Driver must has legal driving license, and not allowed to
borrow the vehicle to whom without driving license. 3.Avoid to have damage
from other vehicle, driver should: Wear bright color clothes. Not to close
other vehicle. 4.Strictly obey regulation, not allowed to cut in other line
suddenly. 5.Most accident because of over speed,so speed should follow the
speed limitation. 6.When making turns, should turn on indicator. 7.In the
cross, parking or fast line, should be carefully driving. 8.Do not modify
motorcycle or take off parts, it is illegal and not safe, and it will affect
warranty. 9.Add accessories must not affect driving, specially not overload
electronic parts.
Clothes: 1.For safety reason, driver must wear helmet, glass and boot,gloves
and racing suit.Passenger should also wear helmet. 2.During driving, the
muffler temperature is high, it is forbidden to touch muffler during driving
or just after driving. 3.During driving, please do not wear too loose clothes.
Helmet: It is most important to wear good quality helmet and wear glass.
Driving when raining: Driving in the rain need special attention, the brake
distance is two times more than dry weather.
1
Motorcycle series number
Vehicle Identification Number ( VIN ) and engine number is for motorcycle
registration.Please record your number for future use. VIN number grave on the
vehicle handle bar right side , Engine number grave on the engine crankcase
left side, Product information label on the vehicle handle bar right side .
VIN number: Engine number:
2
1 3
2
Parts description
12 3 4
5
6
78
9
10
20 15 14 13 12 11
16
(1)Left mirror
(2)Clutch lever
(3)Left side switch
(4)Ignition switch (5)Speedometer (6)Right side switch
(7)Right mirror (8)Front brake lever (9)Throttle grip
(10)Fuel tank
(11)Oil cover
(12)Rear brake pedal
(13)Front footrest (14)Rear footrest (15)Rear brake
(16)Front brake (17)Side stand
(18)Shift gear pedal
(19)Seat locker (20)Upper muffler
19 18 13 17 14
3
Parts description
12 3 4
5
6
78
9
10
15 20 14 13 12 11
16
(1)Left mirror
(2)Clutch lever
(3)Left side switch
(4)Ignition switch (5)Speedometer (6)Right side switch
(7)Right mirror (8)Front brake lever (9)Throttle grip
(10)Fuel tank
(11)Oil cover
(12)Rear brake pedal
(13)Front footrest (14)Rear footrest (15)Rear brake
(16)Front brake (17)Side stand
(18)Shift gear pedal
(19)Seat locker (20)Lower muffler
19 18 13 17 14
4
Speedometer
(1)Turning light indicator
4
2
When the left turning light on, 1
3
1
the indicator will be flash. W-
hen the right turning light on,
the indicator will be flash.
5
8
(2)Neutral indicator
6
7
When the gear on neutral, the
neutral indicator will be on.
(3)High beam indicator
When the high beam headlight on, the High beam indicator
will be on.
(4)Malfunction indicator lamp
When the key on, the fuel injection indicator on. Oil pump
will work 3 seconds, then engine will start. When the engi-
ne start, the indicator will be off. If indicator still on, it mean-
s has some problem. In the same way, during normal drivi-
ng, the indicator should be off. If indicator on, it must stop
driving and check immediately.
(5)Speedo This is to show your driving speed. (6)Odometer This is to record the distance of all driving. (7)Gear position indicators Indicate the engine’s gear position. (8)Fuel Gauge This indicates the fuel volume in the fuel tank.
5
Operation of parts
Key This vehicle has two keys, it’s used to start motorcycle and open all the
locks. Please keep key in safe place. If you want to have more keys, please
contact closest dealer of your area.
Electric power locker Warning: Please don’t try to turn the key during
driving, otherwise the vehicle will lose control.
” “logo……when the key on” ” position, it is no power and can not start engine,
the key can be taken out. ” “logo……when the key on” ” position, it has
electric power and start engine, the key can not be taken out.
” “position: In case of thieves, when you parking, ple-
ase use this function. Turn the handle bar to left, press key
down and release, then turn the key to” “position, it
will lock handlebar. Then you can take out the key.
Notice:
when you parking, please lock turning and take out the key
in case of thieves. Please park the vehicle in a proper pla-
ce.
Left grip
Clutch lever
5 1
When start the engine or shift ge-
ar, please grip clutch lever, it will
stop rear wheel driving. Horn button
3 24
When you press horn button, the horn will work.
The switch of low and high beam
when the switch on” “position, the high beam on, and
the speedometer high beam indicator will be on as well. W-
hen switch on” “position, the low beam on. Normally,
use low beam when driving in city area or meeting others.
6
Turning light switch Turn the switch to left” “,the left side turning light will be flash.Turn the switch to right” “,the right side turning light will be flash. Dismiss the turning signal, please press the switch down. Warning: when you change line or turning, please turn on turning light on time. After turning, please turn off the turning light immediately. Passing When you fast press this button several times, the headlight will be flash. It is only for pass or warning.
Right side grip
Engine off switch
1
4
When the switch on”
”
position, it has electric power,
the engine can be start.
When the switch on”
”
2
3
position, it is not power, the
engine can not be start.
Warning: The engine off switch only use for emergency case. When the vehicle
still slide, please don’t stop engine,otherwise it has air with gas together
enter muffler, burning catalyst may damage muffler.
S t a r t When you press this button, the engine will be start. Throttle grip
Throttle grip control the speed of motorcycle. when you want to accelerate
speed, please turn the grip to the direction close to driver. Front brake
lever When brake, please grip the right side lever gradually.
7
Fuel tank When the speedometer’s low fuel lever warning light is on , please add gasoline immediately. First open the anti-dusty cover as , then enter the key and turn as clockwise, pull out the fuel tank cap with key. After fill in gasoline,close the fuel tank cap, please align the right point, press down cap then it will be close.
Shift gear pedal
This vehicle is international 5 gear
engine. Neutral gear between first 5
4
gear and second gear. When you 3
change gear, please follow the ru- 2
les.
N
1
1
Warning: please do not fill in too much gasoline. Do not splash gasoline on
the hot engine, it is very dangerous. Flame is prohibited when filling
gasoline If the gasoline go inside the carbon box, please go to the local
dealer to clean or replace the carbon box. Because gasoline will make the
activated carbon expire earlier. Check the water leaking hole around the fuel
tank cap, make sure it work properly and no water go inside the fuel tank.
Caution: When it is neutral gear, the indicator will be on. Please loose clutch gradually to make sure it is really in the neutral gear. When change gear, hold the clutch lever, change gear when clutch loose completely.
8
Rear brake pedal Press down rear brake pedal (as picture). When the brake
pedal working, the taillight will be on. Side stand Side stand is on the left
side, when park motorcycle, please make sure side stand in the right position.
This motorcycle is equipped with a side stand switch. If the side stand is
folded up, the engine can be started. otherwise, the engine is shut off and
won’t start. Caution: Please don’t park the vehicle in the slope place,
otherwise the vehicle may fall down.
Toolbox
1
Toolbox under the seat. Toolbox including screwdriver, sleeve, wrench.
Rear shock absorber
The main component of this vehicl-
e’s rear shock absorber including
spring and liquid damper,this shoc-
k absorber is adjustable according
different road condition. During ad-
justment, use side stand to suppo-
1
rt the vehicle.
There’s adjustable holder on
one end of the shock absorber spring. Use the special adjus-
tment tool to turn the adjustable holder to left or right, cha-
nge the spring’s pressure, so change the spring between tight
and loose. Adjust the left and right spring same time and to s-
ame position.
Adjustable mirror
2
Turn the mirror and the mirror
rod can adjust the angle of mi-
1
rror.
9
Gasoline and oil information Gasoline Please use lead-free gasoline. Please
use the octane rating above 93#. Caution: use lead-free gasoline, spark plug
will have longer life.
Oil Please use SG or above SG grade engine oil which match SAE standard.
Please buy oil from dealer according to the local weather , please check the
follow chart to choose suitable oil.
-30 -20 -10 0 +15 -22 -4 +14 +32 +59
+40 +104
5W-20
5W-30
10W
10W-30 10W-40 10W-50
15W-40 15W-50
20W-20 20W-40 20W-50
Engine running in Top speed All the new motorcycle, during the first 1500 km
driving, not to make engine run too high speed or accelerate too much. It
should avoid the rpm to beyond 80% of maximum. Engine speed change Speed
should not always keep the same, it should change frequently, it help the
parts running smoothly. Avoid running long time in low speed It is damage to
the parts if always keep engine in a low speed, it should always change to
different gear to drive.
The chart show the max rpm during engine run-in period
First 800 km First 1500 km Over 1500 km
Under 5000 rpm Under 6000 rpm Under 8500 rpm
10
Before driving, please let oil lubricate sufficiently Before driving, please keep engine in idle situation for a while, in order to have enough lubrication of engine. First maintenance The first 1,000 km maintenance is the most important work. Please tighten all the screw and change oil. Caution: 1,000km maintenance should follow this manual. Please pay more attention on”Caution”and”Warning” part. Special Notice The first engine running at 300km, please ask dealer to change oil and clean oil filter and air filter. Then follow the maintenance schedule to maintain the motorcycle. Before driving Before driving, it is necessary to check the following items.
Checking item Handle bar
Brake
Tire Fuel Light Indicator Horn Oil Throttle Clutch Drive chain
Points 1)Stable 2)Turning flexible 3)No loosing
1)Brake level and pedal has right feeling 2)No oil leaking
1)Air pressure correct 2)Pattern of tire correct 3)No crack on tire Have
enough gasoline for driving Turn on/off all the lights
Checking high-beam, gear, turning indicator
Correct The level of oil correct 1)The throttle grip work correct
2)Acceleration and deceleration correct Correct 1)Correct setting
2)Lubrication
11
Driving motorcycle Engine start Please turn the key to” ” position, and the engine switch on right handle bar on ” “position, put gear in the neutral gear, the gear indicator should be on. Press start switch, engine turn on. Caution: Start engine when hold the clutch lever and put gear in neutral position . When start by electric starter, ECU will check the environment temperature and engine condition to supply necessary fuel to engine. Warning: Not to start engine indoor without good air ventilation. don’t leave motorcycle on without monitor. Caution: When not driving motorcycle, don’t make the engine run over speed, otherwise, engine will be over heated and damage the parts inside.
Using gear shift Gear shift system will make engine driving smoothly. Driver should change gear according to the driving speed. Slope driving When driving in the slope place, motorcycle speed will decrease and show the power is not enough. In this case, it should reduce gear to get more torque. When go downhill, put the gear in low position, it help engine brake. Please don’t make the engine run at overhigh speed. Using brake and parking It should completely loose throttle and gradually brake front and rear. Before completely stop motorcycle, hold clutch and change gear to neutral and check the gear indicator on or not.
12
Caution: The new driver always want to use rear brake,it will make brake
abased very fast and brake distance too long. Warning: Only using front brake
or rear brake is dangerous, it may slip down or lose control. Especially in
wet road condition or corner, should be very carefully use brake. Suddenly
brake hard is very dangerous. Motorcycle should parking in flat ground. If
motorcycle must park in slope place, please put motorcycle in first gear in
case of motorcycle slip away.
13
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Checking and maintenance The follow chart show the kilometers for maintenance. When reach the kilometer, it must follow the instruction to check and make maintenance. Turning system, engine, electronic system, side stand and wheels are key important parts. It is necessary to have a professional technician to handle. The symbol means: I: checking, clean, adjust C: clean R: change A: adjust L: lubrication T: tight
Maintenance period
Odometer (KM)(Remark 2)
Maintenance content
Oil for crankcase Oil filter screen Oil filter Air filter(Remark 1) Spark plug
Valve clearance Gasoline filter Brake pedal Brake oil Driving chain Screw
Everyday
300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000
15000 check before riding
R
Every 2000km R
I
C
Every 2000km C
R
R
R
R
Every 4000km clean filter if necessary please change
I
I
I
I
I
I
I
I
C
C
C
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Every 1000kmIA
I
T
T
T
T
14
Maintenance period
Odometer (KM)(Remark 2)
Maintenance content
Everyday 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
13000 14000 15000 check before
riding
Driving chain(Remark 3)
E v e r y 10 0 0 k mILA
Friction disc
I
I
I
Brake system
IA
IA
IA
IA
Brake Front headlight beam adjustment
I
I
I
I
I
I
Clutch
I
I
I
I
Stand
I
I
I
Suspension
I
I
I
Screw/bolt/fasteners (Remark 3)
I
I
Wheel(Remark 3)
I
I
I
I
Turning system
I
I
- When the mileage is over the highest on the table, please perform according to the period set on the table. Driving on dusty place, it is recommended to clean it frequently. Often drive on bad road condition, make the maintenance and service more frequently.
15
Oil level and change oil
1
Check the engine oil before ride daily. Must keep oil level in the middle of
max mark and min mark of the oil scale. Inspection: 1. Turn on the engine and
keep it idling for 3-5 minutes. 2. Stop engine,use the main stand to Min Max
support the vehicle on a flat ground. After 2-3 minutes, turn out the oil
scale and clean it, then put it back, take out again and check the oil level.
The oil level must be in the middle of max mark and min mark of the oil scale.
3. If necessary, add specific oil to the engine, but not beyond the max mark
of oil scale. Change oil Caution: When the engine is not completely cold down,
it is the best time to change oil. The body should support by supporter and
keep vehicle in vertical position and fast leaking all the oil. 1. Oil
drainage (1) Before oil drainage, put a container under the crankcase.
1
(2) Take out the oil scale, oil drainage bolt and gasket, dr-
ain out the oil completely, install the gasket and oil drainage
bolt, tightening torque: 30N.m.
2. Put 1L specific oil to the engine, check if the oil level is
right.
3. Install the oil scale.
4. Turn on the engine, keep it idling for few minutes, turn off
the engine
5. Check the oil scale again, keep the oil level in the middle
of max and min mark of oil scale, and engine no oil leaking.
clean the oil filter
When it’s necessary, clean the oil fil-
ter.
1. Remove the right crankcase cover
2. Take out the oil filter ,clean it and
2
put back according to the instruction.
Attention:
Oil filter screen
(1) From the dust on the oil filter, can
check out if the engine is in good con-
dition. If there’s too much metal dreg,
Installation direction
need to inspect the engine.
(2) Can’t clean the oil filter by fuel or other liquor which is ha-
rmful to rubber.
3. When install right crankcase,tighten the position bolt first,
then tighten other bolts diagonally. Tightening torque: 30N.m
16
Spark plug Using small metal brush or spark plug cleaner to clean carbon on the spark plug in the first 1000 km driving, and do it after every 4000 km driving. Every 8000 km driving, spark plug should change immediately. Spark plug: NGK CPR8EA
0.6-0.7mm
Caution: Spark plug should not tighten too much in order not to damage cylinder header thread. Throttle cable adjust 1. Turn both side of throttle grip to check if it’s reaction is fast or not. 2. Check the throttle cable to measure its travel degree, it should be10°15°degree.
Adjust the free stroke of throttle grip according to the
following steps.
(1) Remove the throttle cable anti-
dust cover.
(2) Loosen the nut
(3) Turn the adjustable nut, keep
the free stroke of throttle grip bet-
12
ween 10°and 15°.
(4) Tighten the nut .
Clutch adjust Clutch travel distance should be around 5-15mm, if found this distance is not correct. Please follow the steps to adjust: (1)Move clutch cable cover. (2)Loose screw . (3)Loose or tighten the adjust screw , make the correct clutch travel distance. (4)Tighten screw .
10°-15°
17
5-15mm
12
If clutch cable lever adjust to maximum
and still not correct, please adjust aga-
in cable and the screw A and B .
AB
Engine idle adjustment
This vehicle motor will adjust the idle automatically. If y-
ou need to change, please contact professional dealer.
Throttle valve
The vehicle engine idle may be down because the pollut-
ion of throttle valve.It need to clean the throttle valve ev-
ery 5000 km driving .
When clean the throttle valve, disconnect anode and ca-
thode of battery, stop the sensor of throttle valve, take a-
way rubber pipe which connect the throttle cable and air
filter. Then take away the throttle valve.
Open the valve bottom cover, and spray the cleanser ins-
ide the valve and using brush to clean dust and carbon.
After clean, mount the valve and all other parts as origin-
al and try to start engine.
Driving chain
The life of driving chain depending on your maintenance.
Not properly maintenance will cause its life shorter.
Driving chain adjustment:
Every drive 1000 km, please adjust
driving chain to make the degree of
chain droop as10-20mm. according
to your driving condition, it may need
to adjust chain frequently.
Warning:
All the above suggestion is the maximum adjustment peri-
od, actually it need to check chain every time before you
drive. If the chain is too loose, it may cause the chain fall
off or make big damage to the engine.
Please adjust chain according to follow-
ing way :
(1)Please use supporter to support veh-
icle. (2)Loose the rear axle screw .
231
(3)Loose the locker screw .
(4)Turn left or turn right to adjust screw , to adjust the ch-
ain properly. When adjust the chain, it must keep the front
chain wheel and rear chain wheel in the middle and in the
18
same line. To help you doing this adjustment, there’s basic scale on the swing arm and every chain adjustment, they can match and as reference from beginning to end. After match and set the degree of chain droop to 10-20mm, tighten the rear axle screw and do final check. Caution: When you change to the new chain, please check if the chain wheel is ok or not. If necessary, please change it. Checking chain, it should check the followings points: (1)Pin is tight or not. (2)Chain wheel situation. (3)Single chain is rusty and dry or not. (4)Single chain damage or not. (5)Adjust chain if too loose. (6)Adjust the loose chain. If the chain have above problem, it may come from chain wheel. It must to check following items of chain: (1)Chain wheel tooth may already abrase too much. (2)Broken or damage chain tooth. (3)The chain wheel screw may loose. Lubrication of chain wheel It is priority to buy professional chain oil for lubrication. And also it could use engine oil or other lubrication oil for lubrication.
Brake This vehicle front and rear brake are all disc brake. Correct operation
for brake is very important of safe driving. It should check brake system in
professional store.
Adjust brake (1)The front brake level travel distance is 10-20mm. (2)The rear
brake pedal travel distance is 10-20mm.
10-20mm
Brake pad
Please check the front brake pad
if it has been abrased mark until
the scale . If already reach to
point , it should change brake
1
pad.
19
Brake oil level When the brake pad already have been abrased, the brake
cylinder oil will going to the oil pipe automatically, so the brake cylin-
1
der oil level will be decreased. Front brake cylinder on the right side of
handle bar. If the oil level under the cylinder minimum scale ,please add
brake oil. The rear brake oil tank is in the middle of vehicle, please make
sure the oil level between Lower to Upper scale. If the level under lower
scale, please add brake oil. Please check brake oil level frequently. Caution:
This vehicle is using DOT 4 brake oil. Do not use the second hand oil or the
remaining oil from last maintenance. Because the oil exposed in the air will
absorb water. Please do not spray oil to any painting surface, it will corrode
the surface. Brake system Please check the brake system every day as
followings: (1)If have any oil leaking from front and rear brake. (2)Try brake
lever and pedal, it should have certain bounce.
(3)Check brake pad condition. Warning: If brake system or brake pad need to change, please go to professional dealer. When finish this change, please grasp several times brake lever and press down brake pedal. T i r e The correct air pressure of tire will provide stable, comfortable and durable driving feeling.
Front tire pressure Rear tire pressure
200±5 kpa 225±5 kpa
Caution: Please check tire condition when the tire is “cold”. When the middle patter of tire already reach to the certain degree, please change to new tire. Please follow the chart:
Min pattern deepth of tire
Front tire
1.6mm
Rear tire
2.0mm
20
Warning: Please do not try to repair any damage tire. It may affect the wheel balance and stable. Not correct air pressure will damage tire surface quickly. The air pressure not enough will cause wheel slip or fall off and even damage rim, it may cause the vehicle out of control.
Seat assembly and dis-assembly
Put the key insidelocker which
is on the left side cover,and turn
the key to clockwise direction, it
will open the seat. Then pull the
seat to rear and take out the seat
1
completely.
When assemble the seat, please
Cable to fault diagnosis tool
push the seat from rear to front,
2
and the hook to the point ,
3
slightly press down seat to fix it.
Air filter maintenance
The air filter should have maintenance regularly. If the d-
riving condition is not good, it should check more for air
filter.
(1)Remove the left side cover , can see the air filter . (2)Remove the side
cover bracket. (3) Remove the 3 bolts on the el- 1 ement of air filter, take
out the element of air filter.
2
(4)Clean the air filter element. If can’t clean the element, change to a new 4
one.
3
(5)Installation takes place in reverse order to disassembly.
5
Note: paper air filter element can’t be cleaned.
4 4
Caution: Gasoline or other flammability oil is not recommended for clean air filter.
21
Catalyst In order to reach homologation standard, this vehicle muffler has catalyst. Catalyst contains rare metal, it will clean the harmful exhausting air which include Co, oxycarbide and oxynitride. After chemical treatment, those will change to Co2 and oxygen. It is very important for catalyst, the faulted catalyst will make more pollution to the air or damage engine. If change is necessary , please contact your dealer. Caution: Catalyst area is high temperature area, please do not touch. Activated carbon canister This motorcycle equipped with fuel evaporation controller: activated carbon canister The activated carbon canister is located above the engine. It’s filled with activated carbon particle which can absorb the steam. The activated carbon canister can control the evaporation of the fuel steam to air efficiently, save fuel and protect the environment. Fuel injection and oil path Fuel pump has two connectors, fuel through one connector of fuel pump to gasoline filter to the injector , finally spray the fuel and air inside engine. If the pressure is too much, fuel will go back to fuel pump through one connector.
Connecting fuel pipes, please
follow the drawing. Parts lubrication Proper lubrication will keep yo-
3 2
ur motorcycle every single part
running smoothly and increase
1
durability. after long driving or
raining, we suggest you make
lubrication maintenance. The main points as followings:
4
5
6
1
23
Y lubrication oil rear brake pedal axle Z
gear shift ped al axle Z front brake lever axle Z
Z lubrication grease side stand connector and
spring hook Z throttle cable clutch lever axle Z
22
Battery Battery under the seat.This vehicle battery is electrolyte maintain- free type. First time use, please ask dealer to add electrolyte, in future it doesn’t need to add anymore. Take out battery, please follow the steps: aTurn off motorcycle. bTake off seat. cTake off screw and battery plate. dFirst dis- connect negative pole(-) and dis-connect positive pole(+). eTake out battery carefully. Put the battery back in opposite sequence. Caution: When mount the battery, it must connect cable correct. If any wrong, it will damage battery and wire harness. The red cable must connect to positive pole(+),and black pole connect to negative pole(-). Check or change battery please turn off motorcycle.
First time using, please follow the steps: Take off the seal paper on the top of battery, and add special electrolyte into battery and close the cover to wait for 30 minutes. After add the electrolyte into new battery, charging battery will increase durability. When add the electrolyte, please follow the steps: aPut the battery on the flat ground, and take off the seal paper. bTake out the container which contain the electrolyte, and remove battery cover stripe as plug. Caution: please do not break the stripe, it will be as cover for battery. cPut the electrolyte into the 6 holes and fill in. Caution: It must put battery in the flat ground, otherwise electrolyte can not fill in completely. dPlease check the left and right side, it must have bubble come out from side pillar and wait for at least 20 minutes.
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If both side (left and right side) not bubble come out, please pat slightly to the battery bottom 2 or 3 times, and check if any bubble come out again. eAfter electrolyte completely fill in and pat slightly to the battery bottom several times, and take out the vessel. fPut the strip into the battery 6 holes separately, and press down the strip until it flat with the surface. After fill in electrolyte, please do not take out strip or add any water or electrolyte. Change battery, please take note as following: Change battery should check the type is correct or not. If battery type not correctit will damage vehicle and bring problem for circuitry.If don’t ride motorcycle for long time, please remove battery from motorcycle and charge1time every month. Warning: Battery will make exposure air, be careful with spark, flame.Battery including vitriol, it is not allowed to contact electrolyte.It will hurt skin or eye. Battery is dangerous poison material. Not allow kids touch.
Fuse change The fuse box under the seat of driver, on the side of battery. The
fuse box spec as drawing: If fuse break many times, it — eans short circuitry
or overload of electric. Please ask your dealer to check.
Warning: When checking or change fuse, please turn off the power. Please do
not use the fuse which not match this vehicle spec, otherwise it will bring
serious problem to electric circuitry, and even will burn the vehicle or lose
engine power.
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Front headlight adjustment
1
Front headlight beam can be adjusted in
vertical direction. The beam adjust screw
locate in the both side of front headlight.
Please use 13# wrench separately loose
front headlight left and right side screw,
1
adjust the beam to suitable position and lock the screw.
Caution:
When adjust the beam, driver should be on the seat and
keep the vehicle in the vertical position.
Bulb change
When change broken bulb,please use the same specificat-
ion bulb. If the specification not the same, it will bring prob-
lem for circuitry. Suggest you change bulb in your dealer’s
shop.
Front headlight, position
1
light change
(1)Take off the screw 2 as
3
picture, take out the screw
2
in picture ,remove the headlight fender.
1 3
2
(2)Remove the screws in picture
,take off lamp cover, take out
bulb, change to new bulb.
4
(3)Take out the position light ,
5
change to 12V 4W bulb.
(4)Assemble back light.
Headlight bulb: 12V 35W/35W(HS1)
Front position light bulb: 12V 5W
Rear light(brake and rear position light) change
Brake light, rear light are all LED
light, if need to change, please con-
1
tact your dealer.
25
Front, rear turning light bulb change (1)Turn the lamp cover in clockwise
direction, take out bulb to change R 10w, 12v 10w bulb. (2)Assemble back.
Store information Store If need to store vehicle in long period,please take
certain maintenance to protect vehicle: 1Change engine oil. 2Lubricate driving
chain. 3Make the fuel tank and injection system as empty as possible.
Caution: Gasoline stored in long time may go bad, it will be very difficult to start. Warning: Gasoline is very flammable, when you empty the gasoline, please keep away spark or firework. 4Take off spark plug and fill in 15-20 cm3 oil into cylinder, then start engine several times. It make oil spray to every part of cylinder, then mount spark plug again. 5Take out battery, put it separately in somewhere. But not too cold and avoid exposure under sunshine. 6Clean and dry motorcycle. 7Make the tire air pressure properly. 8Cover motorcycle and store it in the place where temperature not change too big. Don’t put the motorcycle under sunshine. End of store and using If store over 4 months, please change oil. Check battery and all other parts and test bike first.
26
Specification
Size&Weight
Length… … … … … … …… … … … …Upper license plate 1940mm Lower license plate
1995mm
Width… …… … … …… … … …… … … …… … … …… … … …760mm Height… … … … … … … …… … … …
… … … … … …… … …1060mm Wheel base……… ……… ……… ……… ……… ……… …1350mm Seat
height……………………………………………………755mm Weight… … …… … … …… … … …… … … …… … … …… …
…126kg Front wheel axle load… … … … … … … … …… … … … … … …96kg Rear wheel axle
load…… ………… ……… ………… ………180kg Engine Engine type… … … … … … … … … … … … … … …
… …152FMI-5P Bore×Stroke… ……… …… ……… ……… …… …52.4×57.8(mm) Displacement… … … …
… … … … … … … … … … … … … …124.7ml Max power… ………………… …………………7.2kw/8500 r/min
Max torque… … …… … … …Upper muffler 8.6N·m /6000r/min
Lower muffler 9.4N·m /5000r/min I g n i t i o n… … … … … … … … … … … … … … … …
… … … … … … …E C U Compression rate………………… ……………………………9.2:1 Start… …… … … …… …
… …… … … …… … …… … …Electric start Transmission Clutch……… …… …… …… …… …… ……
…Wet multi disc clutch Gear shift…… …… …… …… ……… …… …… ……… …Five gears Frist
reduction gear……………………………………………3.350 Final reduction
gear……………………………………………3.214 First gear ratio……… …… …… ……… …… ……… …… ……3.077
Second gear ratio………………………………………………1.789 Third gear
ratio…………………………………………………1.304 Fourth gear ratio… … …… …… …… … …… …… …… ……
…1.091 Fifth gear ratio……… …… …… ……… …… ……… …… ……0.929 Intake valve
clearance……… ……… ……… ………0.04-0.07mm Exhaust valve clearance… …… … …… … … ……
…0.04-0.07mm
Frame Front suspension……………………………………Hydraulic shock Rear shock absorber……
……………………Hydraulic monoshock Brake method …… ………………………………………………CBS Front
brake…… … … … …… … … … …… … … … … …… … … …Disc Rear brake… … … … … … … … … … …
… … … … … … … … … …Disc Front rim………………………………………………………2.50×17 Rear
rim………………………………………………………3.00×17 Front tire… … … … … … … … … 100/80-17 52S or
52H or 52P Rear tire… … … … … … … … … … … … … …120/70-17 58P or 58H Electric
system Battery… …… … …… … …… … … …… … …… … … …… …12V 7AH Magneto… … ………………………
……………Permanent magnet Front headlight… …… ……… …… …… …… …… …12V 35W/35W Rear
light… … … … … … … … … … … … … …1.7W LED/12V 4.5W Turning light…………………
………………………………12V 10W Fuel injetion…… …… … …… …… … …… …… … …… …… ……12V ECU
…………………………………………………………………12V Capacity Fuel tank……………………………………………………………13L Oil
tank… ……… ……… ………… ……… ……… ……… ………1.0L Performance Max speed… … … … … … … … …
… … … … … … … … … … 88km/h Climb ability………………………………………………………20° Brake
distance… … … … … … … …… … … … … … … 7m(30km/h) Fuel consumption…… …… …… …… ……
…… … …367(g/kw.h) Loading… … … … … … … … … … … … … …One passenager&driver
Gasoline type… ……… …… ……… …… ……… …… ……… ……E5 Fuel consumption………………………Upper
muffler 2.6L/100km
Lower muffler 2.0L/100km
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Circuit diagram
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