MEAN WELL XLG-240 Constant Power Mode LED Driver Instruction Manual
- June 3, 2024
- MEAN WELL
Table of Contents
XLG-240 Constant Power Mode LED Driver
240W Constant Power Mode LED Driver
XLG-240 series
User’s Manual
IS 15885(Part 2/Sec13)
THOMAS SAMUEL
THOMAS SAMUEL
R-41027766
Note.17
(Except for Blank type)
IP67
05
Note.13
:
File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
XLG-240 series
SPECIFICATION
MODEL OUTPUT
INPUT
XLG-240 -L-
XLG-240 -M-
XLG-240 -H-
RATED CURRENT (Default) 700mA
1400mA
4900mA
RATED POWER
239.4W
CONSTANT CURRENT REGION Note.2 178~ 342V
FULL POWER CURRENT RANGE 700~1050mA
239.4W 90 ~171V 1400~2100mA
239.6W 27 ~ 56V 4280~6660mA
OPEN CIRCUIT VOLTAGE (max.) 370V
186V
CURRENT ADJ. RANGE
Adjustable for A/AB-Type only (via the built-in potentiometer)
350~1050mA
700~2100mA
60V 2400~6660mA
CURRENT RIPPLE
5.0%(@ Load50% rated voltage)
CURRENT TOLERANCE
±4%
SET UP TIME
Note.6 500ms/230VAC, 1200ms/115VAC
VOLTAGE RANGE
100 ~ 305VAC 142 ~ 431VDC Note.5 (Please refer to “STATIC CHARACTERISTIC” and ” DRIVING METHODS OF LED MODULE”section)
FREQUENCY RANGE POWER FACTOR (Typ.)
47 ~ 63Hz PF0.97 / 115VAC, PF0.95 / 230VAC, PF0.92 / 277VAC at full load (Please refer to “Power Factor Characteristic” section)
TOTAL HARMONIC DISTORTION
THD< 10% (@ load50% at 115VAC/230VAC ,@load75% at 277VAC) Please refer to “TOTAL HARMONIC DISTORTION (THD)” section
EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT(Typ.)
93%
92.5%
91%
2.7A / 115VAC 1.3A / 230VAC 1.1A / 277VAC COLD START 85A(twidth=500s measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. NO. of PSUs on 16A CIRCUIT BREAKER LEAKAGE CURRENT
2 unit(circuit breaker of type B) / 4 units(circuit breaker of type C) at 230VAC <0.75mA / 277VAC
STANDBY POWER CONSUMPTION
Standby power consumption <0.5W for AB-Type(Dimming OFF)(for standard version)
SHORT CIRCUIT
Hiccup mode or constant current limiting, recovers automatically after fault condition is removed
380 ~ 450V
190~ 240V
61 ~ 85V
OVER VOLTAGE PROTECTION
Shut down output voltage, re-power on to recovery
INPUT OVER VOLTAGE
Note.7
320 ~ 390VAC (Shut down output when the input exceeds protection voltage,recovers automatically after fault condition is removed) Can survive input voltage stress of 440Vac for 48 hours @ tc 75 max
OVER TEMPERATURE
Shut down output voltage, re-power on to recover
WORKING TEMP.
Tcase=-40 ~ +90(Please refer to “OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.
Tcase=+90
ENVIRONMENT
WORKING HUMIDITY STORAGE TEMP., HUMIDITY
20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT
±0.03%/ (0 ~ 60)
VIBRATION
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS
UL8750(type”HL”), CSA C22.2 No. 250.13-12; ENEC BS EN/EN61347-1, BS EN/EN61347-2-13 independent, BS EN/EN62384; GB19510.1, GB19510.14;EAC TP TC 004; J61347-1(H29), J61347-2-13(H29),KC61347-1,KC61347-2-13,IS15885(Part2/Sec13); NOM-058-SCFI-2017(except for Blank type);IP67 approved
SAFETY & EMC (Note 8)
OTHERS NOTE
WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH
Parameter
Standard
Test Level / Note
Conducted
BS EN/EN55015(CISPR15) ,GB/T17743 —–
EMC EMISSION
Radiated
BS EN/EN55015(CISPR15),GB/T17743 —–
Harmonic Current
BS EN/EN61000-3-2 , GB/T17625.1
Class C @load50%
Voltage Flicker
BS EN/EN61000-3-3
—–
BS EN/EN61547
Parameter
Standard
Test Level / Note
ESD
BS EN/EN61000-4-2
Level 3, 8KV air ; Level 2, 4KV contact
Radiated
BS EN/EN61000-4-3
Level 2
EMC IMMUNITY
EFT / Burst Surge
BS EN/EN61000-4-4 BS EN/EN61000-4-5
Level 3 4KV/Line-Line 6KV/Line-Earth(6K/10K option)
Conducted
BS EN/EN61000-4-6
Level 2
Magnetic Field
BS EN/EN61000-4-8
Level 4
Voltage Dips and Interruptions
BS EN/EN61000-4-11
95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
MTBF
2496.2K hrs min. Telcordia SR-332(Bellcore) ; 219.8K hrs min. MIL-HDBK-217F (25)
DIMENSION
2196335.5mm (LWH)
PACKING
1Kg;16pcs / 16Kg / 0.77CUFT
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File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
BLOCK DIAGRAM
EMI FILTER
I/P
&
RECTIFIERS
FG
PFC CIRCUIT
POWER SWITCHING
PFC CONTROL
O.L.P. O.T.P.
PWM CONTROL
XLG-240 series
PFC fosc : 50~120KHz PWM fosc : 60~130KHz
RECTIFIERS &
FILTER
O.C.P.
DETECTION CIRCUIT
O.V.P.
+V -V
DIM+ DIM(AB Type)
DRIVING METHODS OF LED MODULE
I-V Operating Area
350V 330V 310V 290V 270V 250V 230V 210V 190V 170V
0mA
350mA,342V
700mA,342V
1050mA,228V
700mA,178V
1050mA,178V
250mA
500mA
750mA 1000mA 1250mA
Recommend Performance Region
175V 165V 155V 145V 135V 125V 115V 105V 95V 85V
0mA
700mA,171V
1400mA,90V
550mA
1100mA
1400mA,171V
2100mA,114V
1650mA
2100mA,90V 2200mA
Recommend Performance Region
60V 55V 50V 45V 40V 35V 30V 25V 20V
0mA
2400mA,56V
4280mA,56V 6660mA,36V
4400mA,27V
6660mA,27V
1000mA 2000mA 3000mA 4000mA 5000mA 6000mA 7000mA
Recommend Performance Region
File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
DIMMING OPERATION
AC/N(Blue) AC/L(Brown) FG(Green/Yellow)
XLG-240 series
V+(Red) V-(Black)
DIM-(Pink) DIM+(Purple)
3 in 1 dimming function (for AB-Type)
Output constant current level can be adjusted by applying one of the three
methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or
resistance.
Direct connecting to LEDs is suggested. It is not suitable to be used with
additional drivers. Dimming source current from power supply: 100A (typ.)
Vo+ +
Vo-
–
DIM+ +
Additive Voltage DIM-
“DO NOT connect “DIM- to Vo-”
Output current (%)
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%
0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V Dimming input: Additive voltage
Vo+ +
Vo-
–
–
DIM+
Additive PWM signal
DIM-
“DO NOT connect “DIM- to Vo-”
Output current (%)
100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM
signal dimming input
100%
Output current (%)
Vo+ +
VoDIM+
90%
80%
70%
–
60%
50%
40%
Additive Resistance
30%
DIM-
20%
“DO NOT connect “DIM- to Vo-”
10%
0%
Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N
(N=driver quantity forsynchronizeddimmingoperation)
Note : 1. Min. dimming level is about 8% and the output current is not defined when 0%< Iout<8%.
Dimming input: Additive resistance
2. The output current could drop down to 0% when dimming input is about 0k or 0Vdc, or 10V PWM signal with 0% duty cycle.
3. When PWM frequency >2K HZ ,the lighting will be triggered at 10~15% PWM duty .
File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
XLG-240 series
LOAD (%)
OUTPUT LOAD vs TEMPERATURE
100
80 230VAC Input only
60
40
20
110VAC
230VAC
LOAD (%)
100
80 230VAC Input only
60
40
20
-40 -30 -10
0
15
30
40
50
60 (HORIZONTAL)
Note:
-40 -30 0
10
30
50
70
90
(HORIZONTAL)
Note:1.If XLG-240 operates in Constant Power mode with the rated current the
maximum workable Ta is 50 (Typ. 230VAC) or 40 (Typ. 110VAC)
2.It may has a soft-start status when operation at -30 full load and 110VAC
input condition.
STATIC CHARACTERISTIC
100 90 80 70 60 50 40
100 110
140 160 180 200 220 240 260 280 305
INPUT VOLTAGE (V) 60Hz
POWER FACTOR (PF) CHARACTERISTIC
Tcase at 75
Constant Current Mode
1
0.98
0.96
0.94
0.92
115VAC
0.9
230VAC
0.88
277VAC
0.86
0.84
50%
60%
70%
80%
90%
100%
LOAD
PF
EFFICIENCY(%)
TOTAL HARMONIC DISTORTION (THD)
XLG-240-L Model, Tcase at 75
12
10
8
6
4
2
0
50%
60%
70%
80%
LOAD
115VAC 230VAC 277VAC
90%
100%
EFFICIENCY vs LOAD
XLG-240 series possess superior working efficiency that up to 93% can be
reached in field applications. XLG-240-L Model, Tcase at 75
96
94
92
90
115VAC
88
230VAC
86
277VAC
84
50%
60%
70%
80%
90%
100%
LOAD
File Name:XLG-240-SPEC 2022-08-08
THD LOAD (%)
240W Constant Power Mode LED Driver
XLG-240 series
LIFETIME(Kh)
120 100
80 60 40 20 0
25 30 35 40 45 50 55 60 65 70 75 80 85 90
File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
MECHANICAL SPECIFICATION
A-Type
219
208
300±20
195
63 45.8 20
AC/N(Blue) AC/L(Brown) FG(Green/Yellow)
SJOW 17AWGx3C &H05RN-F 1.0mm2
4-4.5 tc
tc
82
XLG-240 series
Case No.:237 Unit:mm
300±20
V+(Red) V-(Black) SJOW 17AWGx2C&05RN-F 1.0mm2for H&M type (SOOW
17AWGx2C&H07RN-F 1.0mm2 for L type)
35.5
35
37.8
21.2
AB-Type
300±20
AC/N(Blue) AC/L(Brown) FG(Green/Yellow)
SJOW 17AWGx3C &H05RN-F 1.0mm2
4-4.5 tc
219 208 195
tc
82
300±20
SJOW 17AWGx2C&05RN-F 1.0mm 2for H&M type (SOOW 17AWGx2C&H07RN-F 1.0mm2 for L
type)
V+(Red) V-(Black)
DIM-(Pink) DIM+(Purple) UL2517 20AWG*2C
350±20
63 45.8 20 35 35.5
File Name:XLG-240-SPEC 2022-08-08
240W Constant Power Mode LED Driver
Blank-Type
219
208
300±20
195
AC/N(Blue) AC/L(Brown) FG(Green/Yellow)
SJOW 17AWGx3C &H05RN-F 1.0mm2
4-4.5 tc
tc
82
XLG-240 series
Case No.:237 Unit:mm
300±20
V+(Red) V-(Black) SJOW 17AWGx2C&05RN-F 1.0mm2for H&M type (SOOW
17AWGx2C&H07RN-F 1.0mm2 for L type)
63 45.8 20 35 35.5
INSTALLATION MANUAL
File Name:XLG-240-SPEC 2022-08-08