Weller HAP 1 HAP 200 Hot Air Iron Set Instruction Manual
- September 22, 2024
- Weller
Table of Contents
Weller HAP 1 HAP 200 Hot Air Iron Set
Product Specifications
- Model: HAP 1 / HAP 200
- Brand: Weller
- Power: Varies by model
- Weight: Varies by model
- Dimensions: Varies by model
Product Usage Instructions
Safety Information
Keep other individuals away from your workspace. Follow the operating
instructions of the Weller power supply unit you are using.
Specified Conditions Of Use
Ensure the product is used in accordance with the specified conditions
outlined in the manual.
Operating Guidelines
Refer to the user manual for detailed operating guidelines and steps.
Temperature Performance
Understand and monitor the temperature performance of the device to ensure
optimal results.
Equipotential Bonding
Follow the equipotential bonding guidelines to maintain safety and proper
functioning.
User Groups
The product is intended for use by specific user groups including trained
technicians, electricians, and safety professionals. Ensure that only
authorized personnel handle the product.
Care and Maintenance
Use only original WELLER spare parts for maintenance and care of the
product.
Frequently Asked Questions (FAQ)
-
Q: Can I use non-WELLER spare parts for maintenance?
A: It is recommended to use only original WELLER spare parts for maintenance to ensure product performance and safety. -
Q: What should I do if the temperature performance is not as expected?
A: Refer to the user manual for troubleshooting steps. If issues persist, contact customer support for assistance.
Safety Information **
**
Specified Conditions Of Use
Installation
Faults and defects must be repaired immediately. Before using the unit / tool,
safety devices must be carefully checked to make sure that they are
functioning properly and in the manner intended. Check that moving parts are
functioning properly and are not sticking, and whether parts are damaged. All
parts must be correctly fitted and must satisfy all the requirements necessary
to guarantee troublefree operation of the unit.
Use the correct tool. Use only accessories or auxiliary devices which are
included in the list of accessories or approved for use by the manufacturer.
Use WELLER acces-sories or auxiliary devices on original WELLER equipment
only. The use of other tools and accessories can pose a risk of injury to you.
Secure the tool. Use clamping fixtures to hold the workpiece.
Use a solder fume extraction unit. If appliances for connecting solder fume
extraction units are available, ensure that they are connected and used
properly.
Specified Conditions Of Use
Use the soldering iron exclusively for the purpose indicated in the Operating
Instructions of soldering and desoldering under the conditions specified here.
The soldering iron may only used in combination with Weller Supply Units.
This device may only be used at room temperature and indoors. Protect against
moisture and direct sunlight.
The manufacturer accepts no liability for any other use deviating from the
operating instructions or for unau-thorised modifications to the device.
Operating guidelines
Damage to the piston heater due to the nozzle thread being too long.
The thread depth for hot air nozzles is max. 5 mm (0.2“). A longer thread will
destroy the radiator. The use of nozzles from manufacturers other than Weller
can lead to damage to the hot air gun. Using nozzles from other manufacturers
will invalidate the warranty.
- Ensure that the thread depth of the nozzles to be screwed in is correct!
- Use Weller original hot air nozzles!
Only use original Weller hot air nozzles!
You will receive an AF8 socket wrench with the HAP 200. This wrench must be
used to change the nozzles. Tighten the nuts on the radiator using the open-
end wrench supplied. Note If you screw the supplied nozzle adapter (005 87 610
28) into the HAP 200 using the AF8 socket wrench, you can use the same nozzles
as for the HAP 1. Replacement hot air pistons are adjusted and can be
connected and used without readjustment.
To check the hot air temperature, we recommend using a special measuring
nozzle (005 87 278 08) through which a sheath thermocouple (Ø 0.5 mm) can be
contacted.
Equipotential bonding
The hot air piston is equipped with an equipotential bonding cable that can be
wired in accordance with the operating instructions for the control unit used.
User groups
Due to differing degrees of risk and potential hazards, sever-al work steps
may only be performed by trained experts.
| Work step | User groups |
|---|---|
| Default soldering para- meters | Specialist personnel with technical training |
| Replacing electrical repla- cement parts | Electricians |
| Default maintenance intervals | Safety expert |
Operation
Replacing electrical repla- cement parts
| Technical trainees under the guidance and supervision of a trained expert
Care and maintenance
WARNING!
Before doing any work on the machine, pull the plug out of the socket. Leave
the unit to cool down.
Check all connected cables and hoses on a regular basis. If power tools are
damaged, they must be immediately removed from use.
Only replace the soldering tips when they are cold.
The soldering tool must be left switched off in the safety rest for at least 3
minutes until the soldering tip has cooled down.
Keep the heat transfer surfaces of the soldering tip and heating element
clean. The heating element must not come into contact with soldering tin.
Repairs must always be referred to a Weller-trained specialist.
Please contact our Customer Service: technical-service@weller-
tools.com
Use original replacement parts only.
Warranty
Claims by the buyer for physical defects are time-barred after a period of one
year from delivery to the buyer. This does not apply to claims by the buyer
for indemnification in accordance with §§ 478, 479 BGB (German Federal Law
Gazette).
We shall only be liable for claims arising from a warranty furnished by us if
the quality or durability warranty has been furnished by use in writing and
using the term „Warranty“.
The warranty shall be void if damage is due to improper use and if the device
has been tampered with by unauthorized persons. Subject to technical
alterations and amendments.
For more information please visit www.weller-tools.com.
| Soldering iron HAP 200 | HAP 1 |
|---|---|
| Heating output 200 W | 100 W |
| Heater voltage 24 V AC | 24 V AC |
| max. Air flow 15 l / min | 10 l / min |
50 °C – 550 °C
Temperature range 100 °F – 1000 °F
| 50 °C – 550 °C
100 °F – 1000 °F
Temperature range ± 30 °C / ± 80 °F| ± 30 °C / ± 80 °F
Supply unit WR 3M, WT 2M, WAD 101| WR 3M, WT 2M
Subject to technical alterations and amendments.
Symbols
Disposal
According to local regulations, retailers may have an obligation to take back
waste electrical and elec-tronic equipment free of charge. Your contribution
to the re-use and recycling of waste electrical and electronic equipment helps
to reduce the demand for raw materials. Waste electrical and electronic
equipment contains valuable, recyclable materials, which can adversely impact
the environment and hu-man health if not disposed of in an environmentally
compatible manner. Dispose of replaced equipment parts or old devices in
accordance with the rules and regulations applicable in your country.
HAP 200
EC declaration of conformity
We hereby declare that the products described herein comply with the following guidelines:
2014/35/EU, 2014/30/EU, 2006/42/EG
Besigheim, 2024-07-29
Philippe Buidin
Managing director
Authorised to compile technical documentation.
Besigheim, 2024-07-29
Managing director
Authorised to compile technical documentation.
For Weller Tools GmbH
Apex Tool Group UK Ltd
Registered in England, Company Number 14127816 Registered Office:
20 Farringdon Street, 8th Floor
London, EC4A 4AB, United Kingdom
Product Registration
www.weller-tools.com/registration
GERMANY
Weller Tools GmbH
Carl-Benz-Straße 2
74354 Besigheim
Tel: +49 (0) 7143 580-0
CHINA
Apex Tool Group
Room 302A,
NO 177 Bibo Road
Shanghai, 201202
Tel: +86 (21) 60880288
info@weller-tools.com
www.weller-tools.com
THE NETHERLANDS
Apex Tool Group B. V.
Phileas Foggstraat 16
7821 AK Emmen
Tel: +31 (0) 591 66 75 00
GREAT BRITAIN
Apex Tool Group UK Ltd
Registered in England,
Company Number 14127816
Registered Office:
C/O TMF Group 13th Floor,
One Angel Court, London,
EC2R 7HJ, United Kingdom
Tel: +44 740 8836 404
USA
Apex Tool Group, LLC.
Weller Professional Tools Division
1000 Lufkin Road
Apex, NC 27539
Tel: +866-498-0484
© 2024, Apex Tool Group, LLC.
Weller is a registered Trademark and registered Design of Apex Tool Group,
LLC.
References
- Tools.com – tools.com International LLC
- Homepage | Weller Tools
- Homepage | Weller Tools
- Weller Product Registration | Weller Tools
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