Weller WATC100M Zero Smog Shield Instruction Manual

June 1, 2024
Weller

Weller WATC100M Zero Smog Shield

Weller-WATC-100M-Zero-Smog-Shield-PRODUCT

Specifications

  • Product Name: Zero Smog Shield
  • Model Numbers: WZAeTroCS1m0o0gM, WATC100Fv
  • Voltage: 100-120V, 230V
  • Filter Type : E10 EPA / active carbon foam FT91000046 (Zero Smog Shield), E10 EPA / active carbon FT91000047 (Zero Smog Shield Pro)

Product Usage Instructions

Safety Information

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device. Keep other persons well away from your workplace. The work area is out of bounds for children and unauthorized persons. Never allow other persons to touch the device or cable. To provide continued protection against the risk of electric shock, connect to properly grounded outlets only.

Specified Conditions Of Use

This filtration system is suitable for the extraction and filtration of particles and gases, depending on the filter medium used.

Notes on Operation, Care, and Maintenance

Before doing any work on the machine, pull the plug out of the socket. Check all connected cables regularly. If power tools are damaged, they must be immediately removed from use. Repairs must always be referred to a Weller- trained specialist. Use original replacement parts only. Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters, or old devices following the rules and regulations applicable in your country.

FAQ

  • Q: What should I do if the filter is full?
  • A: When the filter is full, the indicator light will turn red. Follow the manufacturer’s instructions for replacing the filter to ensure optimal performance.
  • Q: Can I use accessories not included in the list of approved accessories?
  • A: It is recommended to use only accessories or auxiliary devices included in the list of accessories or approved for use by the manufacturer to maintain product performance and safety standards.

What is in the box

Weller-WATC-100M-Zero-Smog-Shield-FIG-1

www.weller-tools.com

Weller-WATC-100M-Zero-Smog-Shield-FIG-2

Using Instruction

Weller-WATC-100M-Zero-Smog-Shield-FIG-3Weller-
WATC-100M-Zero-Smog-Shield-FIG-4

Zero Smog Shield

Weller-WATC-100M-Zero-Smog-Shield-FIG-16

Weller-WATC-100M-Zero-Smog-Shield-FIG-6

  • The light is flashing green
  • Red = filter full

If store, protect the device from frost, moisture, heat, and excessive sunlight

Weller-WATC-100M-Zero-Smog-Shield-FIG-11

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device.

Keep these instructions in a place that is accessible to all users. Thank you for the confidence you have shown in buying this device. The device has been manufactured in accordance with the most rigorous quality standards which ensure that it operates perfectly.
These instructions contain important information which will help you to start up, operate and service the device safely and correctly as well as to eliminate simple faults and malfunctions yourselves. Always pass on the device to third parties together with these operating in-structions. The device has been manufactured in accordance with state-of-the-art technology and acknowledged regulations concerning safety. There is nevertheless the risk of personal injury and damage to property if you fail to observe the safety information and the warnings given in these instructions. Please adhere to the operating instructions of the connected devices.

Safety information

Keep other persons well away from your workplace. The work area is out of bounds for children and unauthorized persons. Never allow other persons to touch the device or cable.

WARNING

Electrical shock

Protect yourself against electric shocks. Connecting the control unit incorrectly poses a risk of injury due to electric shock and can damage the device. arefully read the attached safety information, the safety information accompa-nying these operating instructions before putting the control unit into operation and observe the safety precautions specified therein.

  • Only use the supplied, detachable power supply unit (T0058771809).
  • If the device is faulty, active electrical conductors may be bare or the PE conductor may not be functional.
  • Repairs must always be referred to a Weller-trained specialist.
  • If the electrical tool‘s power supply cord is damaged, it must be replaced with a new power supply cord available through the customer service organization. If the electrical tool‘s power supply cord is damaged, it must be replaced with a specially prefabricated power supply cord available through the customer service organization.
  • Protect yourself against electric shocks.
  • Avoid touching earthed objects such as pipes, heaters, cookers and refrigerators.
  • Do not use the device in a damp or wet environment.
  • Never work on voltage-carrying parts.

CAUTION!
To provide continued protection against risk of electric shock, connect to properly grounded outlets only.

  • The power cable must only be plugged into the power socket or adapter approved for this purpose. Check to see if the mains voltage matches
    the ratings on the nameplate. Make sure the machine is switched off before plugging in.

  • Do not use the cable for purposes other than those for which it is inten-ded. Do not use the cable to pull the plug out of the socket. Protect the cable against heat, oil and sharp edges.
    Be alert. Pay attention to what you are doing. Be smart when using the unit. Do not use the device if you are having difficulty concentrating.

  • Avoid abnormal posture. Arrange your workstation in an ergonomically correct way. Avoid bad posture when using the unit, as this can lead to postural problems. The device must be operated only in perfect technical working order.
    Safety devices must not be deactivated. Faults and defects must be repaired immediately.

  • Before using the unit/tool, safety devices must be carefully checked to make sure that they are functioning properly and in the manner intended.

  • Check that moving parts are functioning properly and are not sticking, and whether parts are damaged. All parts must be correctly fitted and must satisfy all the requirements necessary to guarantee troublefree operation of the unit.Use the correct tool. Use only accessories or auxiliary devices which are included in the list of accessories or approved for use by the manufacturer. Use WELLER accessories or auxiliary devices on original WELLER equipment only.
    Secure the tool. Use clamping fixtures to hold the workpiece.

WARNING Danger of injury
The device or parts of the device may fall off during transportation.

  • Hold the device by the intended handles only.n.
  • Never use the device as a means of transportation.

WARNING Danger of asphyxiation Danger of poisoning

Improper installation can result in above-normal workplace concentrations

  • Measure the workplace concentration upon completion of the installation work Inappropriate maintenance cycles for gas media may result in abovenormal workplace concentrations
  • Specify maintenance cycle Above-normal contamination levels in the ambient air during cleaning work on the pipe system/extraction area
  • If suction capacity is impaired by build-up within the pipe system, replace the contaminated parts A saturated activated carbon filter will not be able to capture harmful substances. The harmful substances will be released back into the environment unfiltered.
  • Observe the recommended filter replacement intervals. High concentrations of harmful gases can lead to overheating of the activated carbon and possibly trigger spontaneous combustion of the filter.
  • Run the unit on clean air for several minutes before switching off.

WARNING Misuse may lead to injury.
Use this product solely in accordance with these instructions.

  • Do not attempt to modify the product in any way.
  • Ensure that the fan is switched off from the supply mains before removing the guard.

Specified Conditions Of Use

This filtration system is suitable for the extraction and filtration of particles and gases, depending on the filter medium used

WARNING Danger of asphyxiation, Danger of poisoning
Improper use may result in respiratory problems, asphyxiation poisoning or cancer

Particles and gases which are unsuitable for the filter medium in use may not be extracted.

  • Liquids and flammable gases may not be extracted
  • Never use the device without a filter or with a full filter.
  • Never use the device without the fan covers This device may only be used at room temperature and indoors. The unit is designed for use as a surface extraction unit and is not suitable for extracting fumes directly from the soldering gun. Intended use of the soldering station/ desoldering station also includes the requirement that you
  • adhere to these instructions,
  • observe all other accompanying documents,,
  • comply with national accident prevention guidelines applicable at the place of use

operation, Care and maintenance

Notes on operation, Care and maintenance

WARNING
Before doing any work on the machine, pull the plug out of the socket.

Check all connected cables on a regular basis. If power tools are damaged, they must be immediately removed from use.

  • Repairs must always be referred to a Weller-trained specialist. Use original replacement parts only

WARNING

External Power Supply:
Mount plug type appropriate for your region by slipping into the power adapter until the plug clicks in. To ensure that the filtration system functions properly, the filter must be replaced as follows

  • at least once a year or
  • when indicated or
  • if the maximum allowable workplace concentration is exceeded or
  • as per maintenance schedule

The suspended matter filter and the broadband gas filter are complementary to one another and can be replaced together as a compact filter. The compact filter must be changed once a year in order to ensure it is fully functional. The fine dust filter (filter mat) is the preliminary stage of the compact filter and therefore must be replaced more frequently. It is strongly recommended that the comp ct filter be replaced after no more than 10 fine dust filter changes. The red warning light is flashing Recommended service life of filter has expired.Indicates that the filter needs changing. Reset the warning with the reset function on the control panel and schedule a filter change. The red warning light is lit continuously The extraction capacity is too low. Switch off the filter unit. Check the nozzles and tubes, and clean them if necessary. If the red warning light comes on again the next time the unit is turned on, the filter must be changed.
NOTICE
Different fluxes and flux constituents and the amount of and size of dust particles in the extracted air will significantly effect the filters working life. Submicron particles in the extracted air increase when soldering or welding to varnish insulated wire.
CAUTION!
Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

Message/symptom Possible cause Remedial measures
•   Extraction power missing •   Filter is dirty •   change the filter
•   RGB light turns blue when turned on. •   Incorrect supply

voltage.

| •   Check the power

supply.

•   RGB light blue during operation| •   The blower is blocked.| • Disconnect the device from the power supply. Contact the service center if necessary.

Warranty

Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnification in accordance with §§ 478, 479 BGB (German Federal Law Gazette). We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term „Warranty“. The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorized persons. For more information please visit www.weller-tools.com.

Technical Data

Technical Data| Zero Smog Shield| Zero Smog Shield Pro
---|---|---
Dimensions L x W x H| (mm )

(inch)

| 269.5 x 212 x 110

10.6 x 8.3 x 4.3

| 269.5 x 212 x 110

10.6 x 8.3 x 4.3

Mains supply voltage| (VAC)

(Hz)

| 100-240

50/60

| 100-240

50/60

Operating voltage| (VDC)| 24| 24
Power consumption| (W)| 10| 20
Weight| (kg)| 2| 2
Safety class| | III| III
Combined filter| | E10 EPA /

Activated carbon foam

| E10 EPA /

Activated carbon

Maximum vacuum| (Pa)| 285| 490
Maximum quantity supplied| (m³/h)| 26| 32
port| | –| RS232
Operating sound level from 1 m distance| dBA| 50| 59

at maximum speed

Power supply

Model name: DZ048BHL240200H

Manufacturer’s name: GUANGDONG KEERDA ELECTRONICS CO., LTD


Input voltage| (V)| 100-240
Input AC frequency| (VAC)

(Hz)

| 100-240

50/60

Output voltage| (V)| 24
Output current| (A)| 2
Output power| (W)| 48
Average active efficiency| (%)| 87.76
Efficiency at low load (10%)| (%)| 88.1
No-load power consumption| (W)| 0.09

Subject to technical alterations and amendments.

  • Zero Smog Shield Pro
  • ESD-compatible design and ESD-compatible workstation.

Before performing work of any kind on the unit, always disconnect the power plug from the socket

Disposal
Waste light sources have to be removed from equipment. Check with your local authority or retailer for recycling advice and collection point. According to local regulations retailers may have an obligation to take back waste electrical and electronic equipment free of charge. Your contribution to re- use and recycling of waste electrical and electronic equipment helps to reduce the demand of raw materials. Waste electrical and electronic equipment contain valuable, recyclable materials, which can adversely impact the environment and the human health, if not disposed of in an environmentally compatible manner. Delete personal data from waste equipment, if any. Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

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Documents / Resources

| Weller WATC100M Zero Smog Shield [pdf] Instruction Manual
WATC100M, WATC100Fv, WZAeTroCS1m0o0gM, WATC100M Zero Smog Shield, WATC100M, Zero Smog Shield, Smog Shield, Shield
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References

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