CAL-ROYAL A6660V SVR Exit Device Installation Guide

: September 16, 2024
: CAL-ROYAL

Table of Contents

CAL-ROYAL A6660V SVR Exit Device
Product Usage Instructions
PARTS LIST
ASSEMBLY INSTRUCTION
TEMPLATE
Read User Manual Online (PDF format)
Download This Manual (PDF format)

CAL-ROYAL A6660V SVR Exit Device

Specifications:

Model: EDG-4127-08/24
Year: 2023
Latch Type: Top and Bottom
Strike Options: Handicap, Surface, Top, Mortise-in
Material: Steel
Dimensions: Refer to the provided templates

Product Usage Instructions

Installation:

Identify the location for mounting the latch based on the provided template.
Securely fasten the latch using the mounting screw holes.
For top latch, use the top strike for regular use. For bottom latch, choose between handicap, surface, or mortise-in strike based on your preference.

Operation:
To open the door, simply turn the handle corresponding to the latch you wish to release. Ensure the latch is properly aligned with the strike plate for smooth operation.

Maintenance:
Periodically check and tighten any loose screws to maintain the integrity of the latch system. Lubricate moving parts as needed to ensure smooth operation.

FAQ:

Q: Can I use the top strike with the bottom latch?
A: No, the top strike is specifically designed for use with the top latch. Using it with the bottom latch may result in improper functioning.

Q: What is the optional handicap strike used for?
A: The handicap strike provides a larger target area for users with limited dexterity or strength, making it easier to operate the latch.

INSTALLATION INSTRUCTIONS
FOR A6660V & AF6660V SVR EXIT DEVICE

The screws (item C & D), attach both machine & TEK screws (for wood door installation). And Item B1 & B2 changed to TEK screws (self-drilling screws) since 2014, May.

Determine handing of door

PARTS LIST

ASSEMBLY INSTRUCTION

STEP 1: MARK CENTER LINES
Mark Center Lines on INSIDE of door. Establish the horizontal center line of the device by drawing a line across the door 41″ (1041mm) above floor line . Establish the top and bottom rod backset center line by drawing a vertical line from the top to bottom of the door measuring from the DOOR STOP. After marking & drilling, please install pushbar according to its marked location. With establishment of pushbar, then go for next step of other installations.

Regularly furnished unless ordered separately.

INSIDE OF LHR DOOR IS ILLUSTRATED

Regularly furnished unless ordered separated.

STEP 2: INSTALL DEVICE & CUT DEVICE IF REQUIRED

2A. INSTALL DEVICE

Take off head cover and put device horizontally at the door. Fix screws (B1) on chassis but DO NOT tighten them at this step.
Install bracket with screw (B2). Be sure to remain device being horizontal and then tighten all screws.
Install end cap & Install head cover after STEP 9.

2B. CUT DEVICE IF REQUIRED

Device length A must be at least 1½” (38mm) shorter than B. ****
If required, cut length C, so A is at least 1/”(38mm) shorter than B.

NOTE : the minimum length of the sliding shim must be 1″(25.4mm) or longer than length “C”.

STEP 3: PREPARE TOP LATCH & INSTALL TOP LATCH

Prepare Top Latch and Mark by TEMPLATE for later installation .
Follow TEMPLATE to install top latch with two screws (B2).
(DO NOT TIGHTEN screws (B2) firmly)

STEP 4: INSTALL TOP STRIKE
Follow TEMPLATE to install top strike. Adjust the Proper gap between top latch and strike which is about ⅚64″(2.0mm), tighten screws (B2) firmly and then screw (B1).

STEP 5: PREPARE BOTTOM LATCH & INSTALL BOTTOM LATCH

Prepare Bottom Latch and Mark by TEMPLATE for later installation .
Follow TEMPLATE to install bottom latch with two screws(B2).
(DO NOT TIGHTEN screws (B2) firmly)

STEP 6: INSTALL BOTTOM STRIKE
Follow TEMPLATE to install bottom strike. Adjust the proper gap between bottom latch and strike which is about ⅛” (3.0mm), tighten screw (B2) firmly and then screw (B1).

STEP 7: INSTALL & ADJUST TOP ROD
The rod length can be adjusted by the thread of the rod, adjust the correct length when door is in the closed position, by aiming the rod to the hole of the part (P).

If top rod had been cut to fit door height, please drill hole for pin loading.

STEP 8: INSTALL & ADJUST BOTTOM ROD
The rod length can be adjusted by the thread of the rod, adjust the correct length when door is in the opened position,by aiming the rod to the hole of the part (Q) •

STEP 9: INSTALL LATCH COVERS & ROD GUIDE

Install latch covers and fix/tighten them with screws (A).
Put rod guide midway between head cover and latch. Then, fix & tighen rod guide with screws (F).

STEP 10: TEST PUSH RAIL & THE DOGGING FUNCTION

The latches should engage the strikes when the door is closed. If the door can be pushed to open without depressing the push rail, please check the rod length and installation(see step 3)
The latches should disengage from the strikes freely when the push rail is depressed or dogged down.
If not, please check the rod length/installation again (see step 3)
When applying outside trims:
No trims: Exit only, latch bolts are retracted just by the push rail inside.
Entrance: latch bolts are retracted by trim outside after the trim unlocked.
Storeroom: latch bolts are retracted by trim outside with key only.
Passage: latch bolts are retracted by trim outside always open.
Dogging: Use dogging hex key and turn clockwisely 90° when depressing push rail. Latch bolts will remain retracted.